Jack JK-T1377E — parts catalog
- Page 3 (text): This page details the installation of the machine head and lubrication methods for the sewing machine, including specific instructions for applying oil and grease to various components.
- Page 4 (text): This page details the methods for attaching the needle, needle bar guard, and button tray assembly to the sewing machine, including both Chinese and English instructions and corresponding diagrams.
- Page 5 (diagram): This page contains diagrams and instructions for threading the machine and adjusting thread tension, with numbered parts indicated.
- Page 6 (text): This page contains instructions for adjusting the thread pull-off lever and the position of the needle guide, along with diagrams illustrating these adjustments and the relationship between the needle and looper.
- Page 7 (text): This page contains instructions for adjusting the needle-to-looper relation and the height of the button clamp, along with a diagram illustrating the button clamp mechanism.
- Page 8 (text): This page contains instructions for adjusting the nipper and the work pressing force, along with diagrams illustrating these adjustments.
- Page 9 (text): This page describes the adjustment of the thread tension release mechanism, detailing phenomena and corresponding adjustments to the needle bar height, along with instructions for performing the adjustments.
- Page 10 (text): This page details the adjustment of the cutting device and the installation method for the L-shaped lifting rod, including diagrams and specific measurements.
- Page 11 (cover): This page is the cover of the "Electric control part" section of the parts catalog.
- Page 12 (text): This page describes how to connect the pedal and machine head to the controller, providing a diagram and a table detailing the interface definitions for the pedal, LED lights, and sensors.
- Page 13 (text): This page contains information about wiring and grounding, including safety precautions and a description of the operation panel display with diagrams.
- Page 14 (text): This page contains a table detailing the functions of various buttons on the operation panel, including their icons, names, and descriptions.
- Page 15 (text): This page describes the function of each key on the operation panel of the sewing machine, including the Confirm and Return key, Soft start key, Presser Foot Lift key, 8 pin key, 16 pin key, 32 pin key, Reset button, and the speed increase/decrease keys.
- Page 16 (text): This page contains a table listing technical parameters for an industrial sewing machine, including parameter numbers, ranges, default values, descriptions, and remarks.
- Page 17 (text): This page contains instructions for modifying the technician parameter table and a table listing various parameters with their typical values and descriptions.
- Page 18 (text): This page contains system parameter tables with parameter numbers, ranges, typical values, and descriptions, along with instructions on how to modify these parameters.
- Page 19 (text): This page contains instructions for entering monitor mode and a table of parameters with their descriptions, followed by troubleshooting steps for system errors.
- Page 20 (text): This page contains a table listing fault codes, their meanings, and troubleshooting steps for an industrial sewing machine.
- Page 21 (text): This page lists error codes for a machine, detailing the fault code, its meaning, and the recommended measures to resolve the issue.
- Page 22 (text): This page contains a table of error codes and their descriptions, followed by instructions for adjusting the needle position and needle on an adjustment.
- Page 23 (text): This page details procedures for entering monitor mode, restoring factory parameters, and performing automatic testing on the sewing machine, including specific button presses and expected display outputs.
- Page 24 (text): This page details automatic test procedures for the sewing machine, including steps for parameter recovery and display indications.
- Page 25 (cover): This is the cover page of a parts book, titled "零件样本 (Parts Book)".
- Page 26 (diagram): This page displays a diagram of the button clamp mechanism components, with numbered parts and their corresponding references.
- Page 27 (parts_list): This page lists components for the Button clamp mechanism, including part numbers, descriptions, and quantities.
- Page 28 (diagram): This page displays a diagram of arm and miscellaneous covers components for an industrial sewing machine, with numbered parts for identification.
- Page 29 (parts_list): This page lists 60 parts for the Arm & miscellaneous cover components of the sewing machine, including part numbers, names, quantities, and descriptions.
- Page 30 (diagram): This page displays a diagram of the looper shaft mechanism components, with various parts numbered for identification.
- Page 31 (parts_list): This page lists components for the Looper shaft mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 32 (diagram): This page displays a diagram of nipper and thread tension parts for an industrial sewing machine, with numbered components and their corresponding part numbers and descriptions.
- Page 33 (parts_list): This page lists parts for Nipper & tension parts components, including part numbers, names, quantities, and descriptions.
- Page 34 (diagram): This page displays a diagram of feed plate components, with numbered parts and their corresponding references.
- Page 35 (parts_list): This page lists components for the feed plate, including part numbers, names, quantities, and descriptions.
- Page 36 (diagram): This page displays a diagram of the button clamp lifter component, with numbered parts and their corresponding references.
- Page 37 (parts_list): This page lists components for the button clamp lifter, including part numbers, names, quantities, and descriptions.
- Page 38 (diagram): This page displays a diagram of needle driving pulley shaft components, with numbered parts and their corresponding details.
- Page 39 (parts_list): This page lists components for the needle driving pulley shaft, including part numbers, descriptions, and quantities.
- Page 40 (diagram): This page displays a diagram of the needle bar driving mechanism components, with numbered parts for identification.
- Page 41 (parts_list): This page lists components for the needle bar driving mechanism, including screws, rods, bushings, and oil wicks, with their corresponding part numbers and descriptions.
- Page 42 (diagram): This page displays a diagram of accessory parts and components for an industrial sewing machine, with numbered illustrations of various tools and parts.
- Page 43 (parts_list): This page lists accessory parts and components for an industrial sewing machine, including part numbers, descriptions, and quantities.
Page 3
2.机头安装方法 (INSTALLATION OF MACHINE HEAD)
把防震橡胶垫①放到台板上,然后把机头放在上面,用固定螺丝②、垫片③、螺母④固定好。
(Put rubber cushion ① on the table, place the machine head on the rubber
cushion and fix it to the table using screws ②, plain washers ③ and nuts ④.)
3.加油方法 (LUBRICATION)
(1) 把No.1新机油加入到①所指的孔处。(每周1~2次)
(2) 拧松安装螺钉,放倒缝纫机,把润滑脂加到螺旋齿轮③和涡轮④上。
(3) 每周检查一次机座安装台内的加油毛毡上面是否吸满油。不够时请加油。同时请往
曲轴部②上也加油
(1) Apply New Dwfrix Oil No. 1to the components shown by the arrows .
(once or twice a week)
(2) Loosen connecting screw ①, tilt the head backward and apply some grease
to driving worm grease 4and gear ③ .
(3) Check , approximately once a week , that oil amount is sufficient to
reach the top of the oil felt placed inside the bed mounting base .If the
amount of oil is insufficient, add an adequate amount of oil, At the time ,
also apply oil to crank rod ②.
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Page 4
4.机针安装方法 (ATTACHING THE NEEDLE)
★标准机针为使用TQ×7#14
(1) 拧松机针固定螺钉①, 手拿机针把机
针②长沟转到前面。
(2) 把机针②插进针杆孔的深处。
(3) 拧紧机针固定螺丝①。
★Use a standard needle ofTQ×7#14
(1) Loosen sarew ①.
(2) Insert needle ②up into the
needle hole in the needle bar until
it comes in contact with the deepest
end of the needle hole.
(3) Tighten screw ①firmly.
5.针杆罩的安装方法 (ATTACHING THE NEEDLE BAR GUARD)
(1) 拧松固定螺丝②, 并把它卸下。
(2) 把针杆罩①安装到第二道线器的下
面。
(3) 用固定螺丝②固定起来。
(1) loosen screw ②and remone the
thread guide No. 2.
(2) Place needle bar guard ①under
the thread guide No. 2.
(3) Fix the thread guideno. 2 and
needle bar guard ①together using
screw ②.
6.纽扣盘的安装方法 (ATTACHING THE BUTTON TRAY ASSEMBLY)
把纽扣盘①插进机座前部的孔上, 并把固
定螺丝②拧紧固定。
Insert the posts of button tray ①
in the hole on the right of the
machine sub-base and tighten each
setscrew ②.
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Page 5 — 7.上线穿线方法 (THREADING THE MACHINE )
7.上线穿线方法 (THREADING THE MACHINE )
如图所示的顺序进行穿线,从针孔的前侧向后侧按线螺母A,把线拉出约60~70mm左
右。(Thread the machine in order of ①to18 as illustrated and pass the thread
through the needle eye from the front for 60 to 70 mm as you depress nipper
releasing knurled thumb nut A)
8.线张力 (THREAD TENSION ADJUSTMENT)
第一线张力螺母①是调整钮扣强度的用
的,仅能调节极小的张力。
第二线张力调整螺母②是调整背面的
第一线张力螺母①
强,根据使用的机线、布料、钮扣厚度等
情况,进行调整。
向右转动各线张力螺母之时,线张力变
强,向左转动则张力变弱。
Tension post No. 1① is used to adjust the thread tension to sew on the
button and a relatively low tension will be enough. Tension post No. 2
②is used to adjust the thread tension applied to the root of the button
sewing stitches.
This tension must be determined according to the type of thread, fabric
and thickness of the button and must be higher than that of tension post
No. 1①. turn the tension nuts clockwise to increase or counterclockwise
to reduce the thread tension .
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Page 6
9.线调节杆的调整 (ADJUSTMENT OF THE THREAD PULL-OFF LEVER)
调节线调节杆时①,请把螺
丝刀插进左侧面板上的孔中,拧松
固定螺丝②,然后左右移动调节杆
的活动滑块③进行调整。缝制结
束,如果线头从A部前头的孔
露出时,请把线调节杆活动滑块向
左移动,如果线头从B部箭头的孔
中露出时,请把滑块向右移动,不
让线头露出来。
To adjust the thread pull-off lever①, insert a screwdriver through an opening
in the machine arm side cover (left), loosen screw ② and adjust the position
of nipper bar block (rear) ③ to the left or the right. If the end of the
thread is drawn from arrow hole A in the button after sewing, change the
position of nipper bar block (rear) ③ to the left. Move the lever to the right
when the thread end comes out from arrow hole B.
10.针导向器的位置 (POSITION OF THE NEEDLE GUIDE)
在针杆最下点,拧松螺丝②,左右移动针
导向器①,把机针和针导向器的间隙调
整为0.05~0.1mm
Loosen screw ② and provide a 0.05 to
0. 1mm clearance between the needle
guide ① and the needle by moving
the needle guide ① to the left or
the right when the needle is in the
lowest position .
11.机针和弯针的关系 (NEEDLE -TO-LOOPER RELATION)
TQX1
TQX7
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Page 7
★机针和弯针按照如下方法进行调整
(1) 按转动方向驱动手轮,让针杆落到最下点,然后拧松固定螺丝①(决定针杆高度)
(2) TQx1机针时,使用上方的2条刻线, TQx7机针时,使用下方的2条刻线,把其中的上
刻线A对准针杆下端块③的下端,然后拧紧固定螺丝①。这时应让机针固定螺丝4进入到避
免与针杆下端块③相碰的沟槽里。(决定弯针的位置)
(3) 拧松固定螺丝5,转动手轮,把针杆②的2条一组的刻线中的下刻线B对准针杆下端块
③的下端。
(4) 在此状态,把弯针的针尖6对准机针的中心,然后拧紧固定螺丝5。
(5) 拧松固定螺丝7,把弯针间隙调整为0.01~0.1mm,在拧紧螺丝7。
★ Adjust the needle-to-looper relation as follows :
(1) Depress the pedal fully forward, turn the needle driving pulley in the
normal sewing direction to bring down the needle bar to the lowest point of
its stroke and loosen screw①
(Adjusting the needle bar height )
(2) Adjust the height of the needle bar using top two lines engraved on the
needle bar for the TQx1 needle and using the bottom two lines for the TQx7
needle. Align the upper line A with the bottom end face of needle bar bushing
(lower)③ and tighten screw ① in the way that needle clamp screw 4 rests in
the slot of the needle bar bushing (lower )
(3) Looper screws 5 and turn by hand the needle driving pully until lower
line B of two lines aligns with the bottom end face of needle bar bushing
(lower) ③
(4) By keeping the machine in this state, align looper blade 6 with the
center of the needle and tighten screws 5
(5) Loosen screws 7 and provide a 0.01to 0.1 mm clearance between the
looper and the needle .tighten screws7.
12.爪扣装置的高度 (HEIGHT OF THE BUTTON CLAMP)
在断开位置,纽扣爪脚①的地面和布
压脚下板②上面的间隔A,1377E标准为
9mm。
The standard clearance A between the
bottom face of button clamp jaw lever
① and the top face of feed plate ② is 9
mm for 1377E.Loosen screw ③ and
adjust the height of button clamp
lifting hook4.
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Page 8
13. 拨针器的调整 (ADJUSTMENT OF THE NIPPER )
运转时,把拨针器的方块①和拨针②的间隙调整为0.8~1.2mm,不让拨针器①压住机线。调节方法是,拧松固定螺钉③,左右移动拨针器活动滑块④。
Provide a 0.8 to 1.2 mm clearance between nipper ① and nipper block ② to prevent the nipper from nipping the thread while stitching. Loosen screw ③ and move nipper bar block ④ to the left or the right .
14. 压脚压力的调节 (WORK PRESSING FORCE )
压脚的压力,以在转动螺母①②个螺
母的下端和压脚压力调节杆②的螺
丝部间隙为4-5mm时为准。
The standard work pressing force is
obtained by providing a 4 to 5 mm
clearance between the bottom face
of nut ① and the bottom end of the
screw of pressure adjusting bar ②.
15. 压脚压力的调节 (ADJUSTMENT OF THE BUTTON CLAMP STOP LEVER )
在断开状态,拧紧固定螺丝①,用
爪脚打开拨杆②开关打开爪脚,
把组纽设定到正确的位置。让组扣
容易放进取出,然后拧紧螺丝①。
Set the machine for stop -motion
state, loosen clamp screw ① place a
button correctly in the sewing
position and adjust button clamp
stop lever ② to permit the button
properly to rest on button clamp
jaw levers ③.tighten clamp screw ①
after determining the distance
between the left and right jaw
levers ③
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Page 9
16. 松线同步时间的调整 (TIMING OF THREAD TENSION RELEASE)
沿箭头方向拉机线, 转动手轮, 有一个第二线张力盘浮起, 机线迅速拔出的点。此时, 从针杆上端块上面到针杆上面到针杆上端的高度为T1377E使用53~56mm时为标准。
特别是频繁发生下列现象时, 进行如下调节:
拧松螺母①, 把螺丝刀插入第一线张力杆, 沿箭头方向转动的话, 针杆高度变低, 向相反方向转动, 则变高。
现象
针杆高度
Phenomenon
Height of
needle bar
1.布料里侧的紧线不好时
稍稍高一点
1.when the stitch made on
the wrong side of the
workpiece is too loose;
Make the
needle bar
slightly
higher
2.断开时, 机针中途断线时
稍稍高一点
2.When the thread is
broken at the time of stop
-motion;
Make the
needle bar
slightly
higher
3.经常断线时
稍稍低一点
3.When the thread is
broken frequently
Make the
needle bar
slightly
lower
Turn the needle driving pulley as you draw
the thread in the direction of the arrow as
illustrated abd you will find a piont at which
the tension disc on the tension post No.2
release the thread ,At this moment, the
standard distance from the top end of the
needle bar to the top of the needle bar
bushing is 53 to 56 mm for T1377E .Perform
the following adjustments especially when
the undermentioned troubles occur
frequently.
Loosen nut ①, insert the blade of a
screwdriver to the top slot of the tension post
No.2 and turn it in the direction of the arrow
to lower the needle bar ,(to reduce the said
distance ),and vice versa .Your adjustments
is required when following troubles are
freqently;
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Page 10 — 17. 切线装置 (AUTOMATIC THREAD TRIMMER)
17. 切线装置 (AUTOMATIC THREAD TRIMMER)
★移动刀位置的调整
压脚上升到最高处时,切线连接板
(前)①和针板②槽沟面的间隔标准为
12.5mm。调整到12.5mm时,请使用附属
品的定位尺③,放到缝纫机,卸下防油
板,拧松螺母4(2个),前后移动连接
螺丝5,进行调整。另外,拧紧螺母4
时,请注意切线连接头6应基本保持水
平。
★Position of the moving knife
When the machine stops in the state
of "stop -motion" and its button
clamp assembly rests in the highest
position, there must be a standard
clearance of 12.5mm between thread
trimming connecting link (front) ①
and the end face of the slit in throat plate
②.this clearance is determined by gauge 3
which is stored in the accessory box ;tilt the
head backwards ,remove the bed oil shield ,
Loosen two nuts 4 and adjust clearance
by moving connecting screw 5in the axial
direction .When you tighten two nuts
4,ensure that joint 6stays in the horizontal
position .
★L型提升杆的安装方法
按移动反弹弹簧2、分离垫片③、分
离垫4、分离垫片5的顺序安装到L型提升
杆上。确定完全分离之后让机架的凸部
和分离垫片端面紧密结合,不要有任何
松动,用螺丝6拧紧固定。
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Page 11 — 电控部分
电控部分
(Electric control part)
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Page 12 — 1.1 接口插头连接
第1章 产品接口
1.1 接口插头连接
将脚踏板及机头的各连接插头安装到控制器后面对应的插座上如图1-1 所示,各插座名称如图1-2 所示。
连接好,请检查插头是否插牢。
例图1-2 所示。连接好,请检查插头是否插牢。
①LED灯和传感器插座;②抬压脚电磁铁插座;③脚踏板插座。
Connect the pedal and the nose of the plug placed behind the controller
corresponding to the socket as shown in figure 1-1, the name of the socket as
shown in figure 1-2. Connection is good, please check whether the plug is
stuck. Example shown in figure 1-2. Connection is good, please check whether
the plug is stuck. LED lights and sensors socket; (2) the presser foot
electromagnet socket; The pedals socket.
脚踏板接口定义
1
Pedal
2
GND
3
VCC
4
5
6
脚踏板模拟信号
5V数字地
+5V
接口定义
3
4
5
11
6
7
8
9
10
12
13
14
3
4
5
11
SV
GND
GND
信号线
图1-2 控制器接口定义
! :使用正常的 力量插 不进去时,请检查插头与插座是否匹配,插入方向
或针的方向是否正确! 照明灯接口和传感器接口都是1*2 的接口,请注意区
分。
!:When using normal power plug is not in, please check whether the plug and
socket match, the direction of the needle insertion direction or whether it
is right! Light interface and sensor interfaces are 1 * 2, please pay
attention to distinguish.
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Page 13
1.2 接线与接地(Wiring and grounding )
必须要做好系统的接地工程,请合格的电气工程人员予以施工。产品通电
及投入使用前,必须确保电源插座AC输入端已安全可靠的接地。系统的接地
线为黄绿线,该地线请务必可靠连接至电网安全保护接地上,以保证安全使
用,并可防止出现异常情况。
Must prepare system grounding engineering, please qualified electrical
engineering construction. Product power and put into use before, must ensure
that the power socket AC input is safe and reliable grounding. Grounding line
is yellow green line in the system, the ground please reliable connection to
the network security protection on the ground, to ensure the safe use, and
can prevent the abnormal situation.
!:所有电源线、信号线、接地线等接线时不要被其它物体压到或过度扭
曲,以确保使用安全!
All power cables, signal lines, grounding line don't pressed to by other
objects such as wiring or excessive distortion, to ensure the safety of use!
第2章 操作面板使用说明(Chapter 2 operation panel Instructions )
2.1 操作面板的显示说明(The operation panel display)
根据系统工作状态,操作面板的液晶屏模块将显示当前的缝纫模式、各种参数、前/后
固缝设置,以及抬压脚、停针位、剪线、慢速起缝等液晶字符。H-12 操作面板液晶屏功
能图标显示说明如下所示。
Based on the system working
status, operation panel
module will display the current sewing
patterns, all kinds of parameters,
before/after solid seam Settings, as well
as the presser foot, needle, thread, such
as slow up seam LCD characters. H - 12
operation panel LCD screen function icon
is displayed as shown below.
图2-1 H-12 操作面板外观界面
图2-2 H-12 操作面板液晶显示屏图示
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Page 14
2.2 操作面板各按键功能说明
序号
外观
名称
功能描述
1
P
确认及
返回键
按键输入参数确认键,并回退到上一级菜单直至操作员缝纫工作状态。此外,还可与其它按键同时按下
实现组合功能,可进入高级参数与功能设置。
2
F
软启动
按下该键,液晶屏图标亮,表明软启动有效,再按一下该图标熄灭,表明关闭软启动功能。
3
按下该键,液晶屏图标显示,同时按住电磁铁铁抬起,再按一下该键,液晶屏图标显示没有
抬压脚
4
6
8针
按下该键,系统进入8针缝纫模式
5
16针
按下该键,系统进入16针缝纫模式
6
32针
按下该键,系统进入32针缝纫模式
7
复位键
按下该键,系统自动寻找原点
8
速度增
减键
长按可以快速调整系统的运行速度。此外,在进入参数设置模式,通过和P键联合使用可以在几种参数设
置模式下切换。
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Page 15 — 2.2 Operation panel each key-press function description
2.2 Operation panel each key-press function description
Theserial
number
appearance
name
Functional description
1
Confirm and
Return key
Key input parameters confirmed a key,
and backs up one level menu until the
sewing operator working condition. In
addition, but also with other key
press at the same time Implement
composite function, can enter advanced
parameters and feature set.
2
F
Soft start
Press the key, LCD screen icon
Fbright, showed that the soft start,
effective click the icon to go out
again, show closed soft start
function.
3
Presser
Foot Lift
Press the key, LCD screen icon is
displayed, electromagnet presser
foot lift at the same time, press the
button again, the LCD panel icon shows
no.
4
8 pin key
Press the button, the system into 8
needles sewing patterns
5
16 pin key
Press the button, the system into 16
needles sewing patterns
6
32 pin key
Press the button, the system into 32
needles sewing patterns
7
Reset
button
Press the button, the system
automatically search for the origin
8
The speed
of increase
or decrease
in key
Long press can quickly adjust system.
Further into the parameters set
pattern, through and the P key
combination mode switch can be set on
a few parameters.
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Page 16 — 3.1 技术员参数表
第 3 章 系统参数设置说明
3.1 技术员参数表
1、长按 键, 可修改技术员参数表;
2、按下对应的 ▲ F 键和 ▼ 键或 ▲ 键和 ▼ 键可选择参数编号并更改相应的参数值;
3、最后按下 键, 即退出参数设置模式, 回到缝纫工作模式。
参数编号
参数范围
典型值
参数描述
备注
100
100-800
200
起缝速度
101
200-5000
1500
自由缝最高速(全局最高限速)
速度
102
200-5000
3000
多段缝最高速;自动测试速度
104
200-800
200
Reset 速度
108
100-800
400
慢速起缝速度
13A
0-800
300
踏板抬压脚确认时间
踏板参数
13E
0-800
5
压脚抬起延迟时间
140
0/1
0
上电自动找停车位:
0: 不找; 1: 找
习惯设定
149
0-10
0
压脚缓放开关(0关闭缓放, 非0
为缓放开启)
密码
164
-
165
XXXX
恢复出厂设置
注: 16X 参数操作须长时间按住 键大约 3-5 秒。
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Page 17 — 3.1 The technician parameter table
Chapter 3 system parameter setup instructions
3.1 The technician parameter table
1. Long press
, can modify the technician parameter table:
2. Press the corresponding key
F and
or
and
keys can choose
parameter number and change the corresponding parameter values;
3.Finally to press the key
, exit parameters setting mode, back to the
sewing pattern.
The serial
number
range
Typical
values
Parameters to describe
note
100
100-800
200
The sewing speed
speed
101
200-5000
1500
The maximum speed limit on free
seam top speed (global)
102
200-5000
3000
Many pieces most high speed;
Automatic test speed
104
200-800
200
Reset speed
108
100-800
400
Sewing speed slow
13A
0-800
300
Pedal presser foot set the time
Presser foot lift the delay time
Pedal
speed
paramet
er
13E
0-800
5
140
0/1
0
Electricity automatically find a
parking space: 0: don't look for;
1: find a
Used to
149
0-10
0
Presser foot slowly let go off (0
set
closed slowly, non-zero for slow
opening)
164
-
password
165
XXXX
Restore the factory Settings
Note: 16 x parameter operation is to be a long time holding down the key
about 3 to 5 seconds.
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Page 18 — 3.2 System parameter table
3.2 系统员参数表
参数编号
参数范围
典型值
参数描述
244
0~600
100
放压脚延迟时间(ms)
249
0~600
120
剪线后自动抬压脚起保持时间100ms
24A
0~60
7
8针设置
24B
0~60
15
16针设置
24C
0~60
31
32针设置
24D
0/1
1
针数切换时自动复位
24E
0/1
1
后踩踏板时是否停车,1为停车
278
1~500
150
抬压脚全力时间
279
1~100
3
抬压脚chopping开通时间
27A
1~100
5
抬压脚chopping关闭时间
27B
1~600
10
抬压脚chopping关闭时间
3.2 System parameter table
1. Long hold keys to electricity, enter the technician lxx parameter
table ;
2. And then press the key not to put at the same time, press the or
key, member can modify system parameter table 2xx;
3. Press the corresponding key number and change parameters, key
and key can modify;
4. Finally press the P button, that is, save and exit parameters setting
mode and return to normal sewing patterns.
Parameter number
range
values
Parameters to describe
244
0~600
100
Put the presser foot delay time (ms)
249
0~600
120
Presser foot lift the hold time 100 ms
24A
0~60
7
8 needle set
24B
0~60
15
8 needle set
24C
0~60
31
8 needle set
24D
0/1
1
Automatic reset pin number when switching
24E
0/1
1
When the pedal is after parking, 1 for
parking
278
1~500
150
Presser foot all output time
279
1~100
3
Presser foot chopping opening time
27A
1~100
5
Presser foot chopping closing time
27B
1~600
10
Presser foot chopping closing time
3.3 监控参数表
- 18 -
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Page 19
1. 先按下 P 键不放,再按下 △ 键,可进入监控模式,液晶屏默认显示 024 号参数 0240000;
2. 按下对应的 ▲ F 键和 ▼ R 键或 △ 键和 ▽ 键可选择参数编号,即可实时监视对应参数变化;
3. 最后按下 P 键,即返回到正常缝纫模式。
参数编号
参数描述
参数编号
参数描述
参数编号
参数描述
010
针数计数
022
相电流
027
电机累计运行
时间
011
记件数
023
初始角度
028
机头交互量电
压采样值
013
霍尔状态
024
机械角度
029
DSP软件版本号
020
母线电压
025
踏板电压采样值
030-037
历史故障代码
021
机头转速
026
机头传动比实际值
3.3 Monitoring parameter table
1. First press the keys P, then press the key △, can enter the monitor
model, parameters, 024 LCD screen display 0240000 by default;
2. Press the key ▲ F and the corresponding numbe or key △ or key V
and key can select parameters, can real-time monitoring the corresponding
parameters;
3. Finally press the P button, that is, save and exit parameters setting
mode and return to normal sewing patterns.
Parameter
r number
Parameters
to describe
Parameter
number
Parameters to
describe
Parameter
number
Parameters
to
describe
010
Pin number
counting
022
Phase current
027
Total run
time
011
Remember
the number
023
The initial
point of
028
Voltage
sampling
values
013
Hall state
024
Mechanical
point of view
029
DSP
version
number
020
Bus voltage
025
Step voltage
sampling values
030-037
Historical
fault code
021
The nose of
speed
026
Ratio of the
actual value
3.4 故障代码表
若系统出现错报或报警,请首先检查如下项:
1、先确认机器的连接线是否连接完好; 2、确认电控和机头是否匹配; 3、确认恢复出厂
- 19 -
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Page 20
是否准确。
故障代码
代码含义
解决措施
Err - 0 1
硬件过流
关闭系统电源,30 秒后重新接通电源,控制器若仍不能正常工
作,请更换控制器并通知厂方。
Err - 0 2
软件过流
Err - 0 3
系统欠压
断开控制器电源,检查输入电源电压是否偏低(低于176V)。若
电源电压偏低,请在电压恢复正常后重新启动控制器。若电压恢
复正常后,启动控制器仍不能正常工作,请更换控制器并通知厂
方。
Err - 0 4
停机时过压
断开控制器电源,检查输入电源电压是否偏高(高于264V)。若
Err - 0 5
运行过压
电源电压偏高,请在电压恢复正常后重新启动控制器。若电压恢
复正常后,启动控制器仍不能正常工作,请更换控制器并通知厂
方。
Err - 0 6
电磁铁
回路故障
关闭系统电源,检查电磁铁连线是否正确,是否有松动、破损等
现象。若有则及时更换。确认无误后重启系统,若仍不能工作,
请更换控制器并通知厂方。
Err - 0 7
电流检测
回路故障
Err - 0 8
电机堵转
关闭系统电源,30 秒后重新接通电源观察是否能正常工作。重
试几次,若该故障频繁出现,请更换控制器并通知厂方。
断开控制器电源,检查电机电源输入插头是否脱落、松动、破
损,是否有异物缠绕在机头上。排除后重启系统仍不能正常工
作,请更换控制器并通知厂方。
Err - 0 9
制动回路故障
关闭系统电源,检查电源板上白色的制动电阻接头是否松动或脱
落,将其紧固后重启系统。若仍不能正常工作,请更换控制器并
通知厂方。
Err - 1 0
HMI 通讯故障
检查控制面板与控制器的连线是否脱落、松动、断裂,将其恢复
正常后重启系统。若仍不能正常工作,请更换控制器并通知厂
方。
Err - 1 1
机头停针
信号故障
检查机头同步信号装置与控制器的连线是否松动,将其恢复正常
后重启系统。若仍不能正常工作,请更换控制器并通知厂方。
Err - 1 2
电机初始角度
检测故障
请断电后再次尝试 2-3 次,若仍报故障,请更换控制器并通知厂
方。
Err - 1 3
电机 HALL 故
障
关闭系统电源,检查电机传感器接头是否松动或脱落,将其恢复
正常后重启系统。若仍不能正常工作,请更换控制器并通知厂
方。
Err - 1 4
DSP 读写
EEPROM 故障
Err - 1 5
电机超速保护
Err - 1 6
电机反转
Err - 1 7
HMI 读写
EEPROM 故障
Err - 1 8
电机过载
Err - 2 3
电机堵转副区
错误
断开控制器电源,检查电机电源输入插头是否脱落、松动、破
损,是否有异物缠绕在机头上。排除后重启系统仍不能正常工
作,请更换控制器并通知厂方。
3.4 The fault code tableIf the system error or alarm, please first check the
following items:1、Make sure the machine problem is in good contact; 2、
Confirm that electrical control and the nose match; 3、Confirm back the
factory are accurate.
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Page 21
Fault code
Code meaning
The measures
Err - 0 1
Hardware flow
Shut down the system power supply, 30 seconds to
connect the power supply, controller, if still doesn't
work, please replace the controller and notify the
manufacturer.
Err - 0 2
Software flow
Err - 0 3
The
system
under voltage
Disconnect the controller power supply, check whether
the input power supply voltage is low (less than 176
v). If the supply voltage is low, after the voltage is
back to normal, please restart the controller. If the
voltage is back to normal after starting controller
still does not work, please replace the controller and
notify the manufacturer.
Err - 0 4
When
stop
overvoltage
Disconnect the controller power supply, check whether
the input power supply voltage is too high (above 264
v). If the supply voltage is on the high side, after
the voltage is back to normal, please restart the
controller. If the voltage is back to normal after
starting controller still does not work, please
replace the controller and notify the manufacturer.
Err - 0 5
The
runtime
overvoltage
Err - 0 6
electromagnet
Circuit fault
Shut down the system power supply, check that the
magnet wire is correct, whether there is loose and
broken. If there is change in time. After restart the
system, if still cannot work, please replace the
controller and notify the manufacturer.
Err - 0 7
Current
detection
Circuit fault
Shut down the system power supply, 30 seconds to see
if turning on the power supply can work normally. Try
again a few times, if the fault occur frequently,
please replace the controller and notify the
manufacturer.
Err - 0 8
Motor blocked
Disconnect the controller power supply, check whether
the motor power input plug fall off, looseness,
breakage, whether there is foreign body coil on the
nose. Rule out after restart the system still does not
work, please replace the controller and notify the
manufacturer.
Err - 0 9
Braking circuit
fault
Shut down the system power supply, check whether joint
on white braking resistor power panel loose or fall
off, insert the tight after restart the system. If it
still doesn't work, please replace the controller and
notify the manufacturer.
Err - 10
HMI
communication
failures
Check the connection to the control panel and the
controller whether fracture, fall off, loose, it
returned to normal after restart the system. If it
still doesn't work, please replace the controller and
notify the manufacturer.
Err - 1 1
The nose needle
Signal failure
Check whether the nose synchronous signal device and
the connection to the controller is loose, it returned
to normal after restart the system. If it still
doesn't work, please replace the controller and notify
the manufacturer.
Err - 1 2
Motor
initial
measure
fault
Angle
Please try again when the power is 2-3 times, if still
at fault, please replace the controller and notify the
manufacturer.
Err - 1 3
Motor
fault
HALL
Shut down the system power supply, check that the
motor sensor connector is loose or fall off, it
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Page 22
Err - 14 DSP block read and write EEPROM failure
Err - 15 Electrical overspeed protection
Err - 16 Motor reversal
Err - 17 HMI block read and write EEPROM failure
Err - 18 Motor overload
Err - 23 Motor locked-rotor errors
returned to normal after restart the system. If it still doesn't work, please replace the controller and notify the manufacturer.
Disconnect the controller power supply, check whether the motor power input plug fall off, looseness, breakage, whether there is foreign body coil on the nose. Rule out after restart the system still does not work, please replace the controller and notify the manufacturer.
第4章 特殊功能操作说明
4.1 上停针位调整
控制系统在恢复出厂后,可根据需要重新设置
上停针位!
1
0240000
第一步: 先按下?键不放,再按下
键,即进入监控模式,默认认为024 号监控参
数,液晶屏显示当前角度,如为0°表明此位
置为系统当前默认的上停针位置。
2
0240124
第二步: 转动手轮,让挑线杆到上停针位置或
希望调整到的合适位置,此时液晶屏显示调整
后的上停针位,如124.
3
0240000
第三步: 长按待出现“---”后放开,等
出现“8888”后保存成功。
Chapter 4 special function instructions
4.1 The needle on an adjustment
1
Control system after the restore factory,
can according to the need to reset the
needle!First step: the first press the
key P, press the key A again, namely
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Page 23
into monitor mode, the default value is no. 024 monitoring parameters of liquid crystal screen display the current point of view, such as 0° show that the location of the needle on the system of the current default location.
Step 2: turn the handwheel, let the take-up on the needle position or want to adjust to the appropriate location, the LCD shows the adjusted on the needle position, such as 124.
Step 3: long press to appear after the "-" let go, such as a "8888" after successfully saved.
4.2 一键恢复机头厂家参数值
如果希望恢复机头出厂参数,可按照如下步骤:第一步:先按[?]键不放,再按[?]键,即进入监控模式,默认为024号监控参数。
第二步:长按[F]键3秒钟以上,开始一键恢复机头厂家参数,液晶屏显示横杠,表明正在恢复参数,此时控制器切断电或拔出操作面板插头。
待数码管显示8,表明机头厂家恢复参数完成
4.3 自动测试
自动测试:同时按[?]键和[V]号键两次后,LCD显示闪烁的[AUTO] ,点踩踏板即可实现自
动测试;同时按[?]键和[V]号键,退出自动测试。
4.2 A key to restore the nose manufacturer parameter values
If you want to restore the nose manufacturer factory parameters, can according to the following steps:
first step: first press the button [?], then press the key [^], namely into monitor mode, the default value is no. 024 monitoring parameters.
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Page 24
2
3
Step 2: long press F more than 3 seconds, start a
recovery head manufacturer parameters, LCD shows
rung, that recovering parameters, the controller do
not power or pull out plug operation panel.
For eight digital tube display, which indicates that
the nose manufacturer parameters to complete
recovery
4.3 Automatic test: at the same time according to the P and V keys after
twice, LCD display flashing AUTO TEST points pedal can realize automatic test;
According to P and V keys at the same time, out of automatic test.
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Page 25 — 零件样本 (Parts Book)
零件样本
(Parts Book)
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Page 26 — 1. 钮钳机构部件 BUTTON CLAMP MECHANISM COMPONENTS
1. 钮钳机构部件 BUTTON CLAMP MECHANISM COMPONENTS
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Page 27 — 1、 钮钮机构部件/Button clamp mechanism components
1、 钮钮机构部件/Button clamp mechanism components
序号 零件件号 名称 数量 DESCRIPTION
1 --- 拾压脚组件 1 PICK-UP DEVICE ASM.
2 40902001 钮针提升杆 1 BUTTON CLAMP LIFTING HOOK
3 402S14006 螺钉 1 SCREW 15/64-28 L=9
4 409S12001 螺钉 2 SCREW 3/16-32 L=13.5
5 40928001 垫圈 2 WASHER 5×10.5×1
6 300145 钮钳座 1 BUTTON CLAMP HOLDER
7 409S11002 螺钉 1 SCREW 9/64-40 L=3.5
8 4091200100 钮钳杆座组件 1 HINGE SCREW D=5.5 H=3
9 40912002 钮夹控制座 1 JAW LEVER HOLDER
10 409S20002 轴位螺钉 1 HINGE SCREW D=5.5 H=1.8
11 409S20003 钮夹螺钉 1 CLAMP SCREW A
12 40912003 钮夹止动杆 1 CLAMP FASTENER CLAMP STOP LEVER
13 409S16001 螺母 1 NUT
14 40901003 钮夹滑块 1 BUTTON CLAMP SLIDE
15 409S20004 钮夹止动销 2 BUTTON CLAMP STOP PIN
16 40912005 左钮夹钮夹 1 BUTTON CLAMP LEVER JAW (LEFT)
17 40912006 钮扣左弹簧压板 1 BUTTON HOLDING SPRING LEFT
18 409S20005 轴位螺钉 2 HINGE SCREW D=6.35 H=3.9
19 409S11002 螺钉 1 SCREW 9/64-40 L=3.5
20 40927001 钮夹弹簧 1 BUTTON CLAMP SPRING
21 40912008 右钮夹钮夹 1 BUTTON CLAMP LEVER JAW RIGHT
22 40912009 钮扣右弹簧压板 1 BUTTON HOLDING SPRING RIGHT
23 402S14006 螺钉 1 SCREW 15/64-28 L=9
24 409S30002 钮钮调压杆 1 BUTTON CLAMP PRESSUER ADJUSTIN
25 40927002 钮夹压力弹簧 1 PRESSUER ADJUSTING SPRING
26 409S16003 螺母 2 NUT M6
27 40927003 手指保护架 1 FINGER GUARD
28 30128010 垫圈 2 WASHER
29 40902002 合叶销 1 HINGE PIN
30
H05002 卡簧 2 SNAP PIN
31 401S16002 螺母 2 NUT M6
32 409S30001 钮钮销 1 PICK-UP DEVICE STOPPER PIN
33 402S11007 螺钉 2 SCREW 11/64-40 L=3.5
34 413S14004 螺钉 2 SCREW M3
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Page 28 — 2. 机壳部件 ARM & MISCELLANEOUS COVERS COMPONENTS
2. 机壳部件 ARM & MISCELLANEOUS COVERS COMPONENTS
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Page 29 — 2、机壳部件/Arm & miscellaneous cover components
2、机壳部件/Arm & miscellaneous cover components
序号
零件件号
名称
数量
DESCRIPTION
1
4091206200
面板盖组件
1
FACE PLATE COMPL
2
406S11009
螺钉
4
SCREW
3
40927004
第三夹线弹簧
1
TENSION SPRING
4
40902003
夹线螺栓
1
CLIPPER RELEASING STOP
5
409S11004
螺钉
1
SCREW
6
40913002
第四线导向装置
1
THREAD GUIDE NO. 4
7
4091301400
3号线张力器组件
1
THREAD TENSION NO. 3 ASM.
8
40913015
3号线张力调节座
1
TENSION ADJUSTING BASE NO. 3
9
40913016
线张力盘
1
THREAD PRESSER PLATE
10
40927020
弹簧
1
TENSION SPRING
11
409S30017
线张力器螺母
1
THREAD TENSION STUD
12
409S16026
张力调节螺母
2
THREAD TENSION NUT
13
H05002
GB/T896-1986挡圈3
1
E-RING 3.2
14
406S11009
螺钉
8
SCREW
15
40912203
罩壳安装座
1
RUBBER PLUG
16
301805
左盖板
1
SIDE COVER RIGHT
17
40937008
安全标签
1
SAFETY LABEL
18
301806
右盖板
1
SIDE COVER LEFT
19
S05024
拼装螺钉
4
SCREW M8 L=30
20
409S11009
螺钉
2
SCREW
21
40930008
LED灯(TD-5)
1
LED LAMP
22
P02002
GB/T117-1986销6×32
2
GUIDE PIN
23
409S30018
连接螺栓
1
SET SCREW
24
40912080
防油底板
1
BED OIL SHELD
25
41711014
电线夹
3
WIRE CLIP
26
4091100100
钮扣盘
1
BUTTON TRAY ASM
27
417S30025
螺钉M6
2
SCREW
28
41711014
电线夹
3
WIRE CLIP
29
40228001
弹性垫圈
1
SPRING WASHER 6.5×14.0×17
30
40911007
左侧盖
1
SIDE COVER LEFT
31
40912081
底座活动盖
1
LOOPER COVER
32
40912067
侧弹簧片
2
SIDE COVER SPRING
33
409S11006
螺钉
2
SCREW M4 L=6
34
409S11007
螺钉
2
SCREW
35
40923013
滴油毡
1
OIL DRIP FELT
36
409S20006
螺钉
1
SHOULDER SCREW D=6 H=2.7
37
61910003
扎带(小)
4
RIBBON
38
40926002
凸轮指示销
2
CAM INDECATING PIN
39
40902019
左侧盖轴
1
SIDE COVER HINGE SHAFT LEFT
40
417S30009
螺钉
10
SCREW
41
40911011
电机罩壳
1
SIDE COVER
42
402S14006
螺钉
1
SCREW M6 L=6
43
40122017
橡胶塞
1
RUBBER PLUG
45
40112008
安全板支架
2
SAFETY PLATE
46
40911006
安全板
2
SAFETY PLATE
47
409S11008
螺钉
2
SCREW M4 L=6
48
40928002
垫圈
1
SPRING WASHER 5.0×110
49
402S20032
轴位螺钉
1
HINGE SCREW D=6 H=2.5
50
40128001
波形垫圈
2
SPRING
51
40912020
安全板安装座
1
SAFETY PLATE INSTALLING BASE
52
401S16004
螺母
1
NUT SM15/64-28
53
421S10013
螺钉M5×8
2
SCREW
54
421S30002
木螺钉
3
WOOD SCREW
55
S10009
螺钉M6×12
1
SCREW
56
300941
钮扣盘固定座
1
BUTTON TRAY BASE
57
S05083
螺钉M5×30
3
SCREW
58
40911012
电机罩壳
1
MOTOR COVER
59
40933002
电控
1
CONTROL BOX
60
40901022
油盘
1
OIL RESERVOIR
- 29 -
jintex.in
Page 30
3. 下軸部件 LOOPER SHAFT MECHANISM COMPONENTS
- 30 -
jintex.in
Page 31 — 3、下轴部件/Looper shaft mechanism components
3、下轴部件/Looper shaft mechanism components
序号
零件件号
名称
数量
DESCRIPTION
1
---
挡圈组件
1
THRUST COLLAR ASM.
2
40908002
挡圈
1
THRUST COLLAR D=7.94 W=7
3
409S11012
螺钉
1
SCREW 9/64-40 L=6.1
4
409S11010
螺钉
1
NEEDLE GUARD
5
40912021
导向线杆(打捆针导向器)
1
SCREW
6
40909001
插入导向滑板
1
POSITONGNING FINGER YOKE SLIDE
7
409S17001
螺钉
2
SCREW M4 L=9
8
40909002
导向卡箍(压铁插孔)
1
YOKE SLIDE INSERT
9
40912022
滑块(轭铁片)
1
YOKE SLIDE
10
4090500100
环形定位杆
1
ASSY LOOP POSITIONING FINGER L
11
40903003
滚珠
1
LOOP POSITIONING FINGER CAM RO
12
409S20008
轴位螺钉
1
HINGE SCREW D=6.35 H=2.4
13
401S14001
螺钉
1
SCREW
14
---
针板组件
1
THROAT PLATE SET
15
40901005
针板
1
THROAT PLATE ASM.
16
40928004
轴承垫圈
1
BEARING WASHER
17
409S11031
螺钉
1
SCREW
18
40919003
定刀
1
COUNTER KNIFE
19
409S11011
螺钉
2
SCREW1/8-44 L=3.0
20
4091900100
动刀
1
MOVING KNIFE ASM.
21
409S20009
螺钉
1
HINGE SCREW D=6 H=0.85
22
---
分线三角凸轮
1
ASSY LOOP POSITIONING FINGER C
23
40910001
后凸轮
1
LOOP POSITIONING FINGER CAM
24
409S14002
螺钉
2
SCREW 11/64-40 L=3.5
25
---
连接轴组件
1
ASSY CAM AND LOOPER SLEEVE
26
40902006
连接轴
1
CAM AND LOOPER SLEEVE
27
409S15004
螺钉
2
SCREW 15/64-28 L=4.0
28
40910002
后凸轮
1
LOOP POSITIONING FINGER CAM RE
29
409S14002
螺钉
2
SCREW 11/64-40 L=3.5
30
40903004
下轴前套
1
LOOPER SHAFT BUSHING FRONT
31
401S14001
螺钉
1
SCREW
32
40902026
下轴
1
LOOPER SHAFT
33
---
挡圈组件
1
THRUST COLLAR ASM. D=11.11, W=1
34
40908001
挡圈
1
THRUST COLLAR ASM. D=11.11, W=10
35
409S14003
螺钉
1
SCREW 1/4-40 L=5
36
409S14003
螺钉
1
SCREW 1/4-40 L=5
37
40925002
勾线轴齿轮
1
LOOPER SHAFT DRIVER GEAR ASM.
38
409S14001
螺钉
2
SCREW 1/4-40 L=5
39
40924001
端面轴承
1
THRUST BALL BEARING
40
40903005
下轴后套
1
LOOPER SHAFT BUSHING REAR
41
---
蜗轮蜗杆组件
1
WORM WHEEL ASM.
42
40925011
蜗杆
1
WORM
43
409S14003
螺钉
2
SCREW 1/4-40 L=7
44
40925001
凸轮轴从动齿轮
1
CAM SHAFT ASM.
45
409S14003
螺钉
1
SCREW 1/4-40 L=6
46
40917001
勾圈
1
LOOPER
47
409S11009
螺钉
3
SCREW M4 L=9
- 31 -
jintex.in
Page 32 — 4. 绕线和过线部件 NIPPER & THREAD TENSION PARTS COMPONENTS
4. 绕线和过线部件 NIPPER & THREAD TENSION PARTS COMPONENTS
26
27
25
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
1
2
6
12
3
4
5
7
10
11
18
8
19
24
22
23
13
14
17
50
49
51
48
58
47
52
53
45
15
16
44
46
- 32 -
jintex.in
Page 33 — 4、绕线和过线部件/Nipper & tension parts components
4、绕线和过线部件/Nipper & tension parts components
序号
零件件号
名称
数量
DESCRIPTION
1
409S11013
螺钉
1
SCREW M6 L=12
2
40912024
针杆防护罩
1
NEEDLE BAR GUARD
3
409S20013
轴位螺钉
1
SHOULDER SCREW
4
409S16005
螺母
2
NUT
5
409S16006
松线螺母
1
NUT
6
4091202500
导线装置
1
NIPPER COMPL
7
409S20011
松线销
1
LOOPER SHAFT BUSHING REAR
8
40927007
夹线杆拉伸弹簧销
1
NIPPER BAR BLOCK SPRING
9
409S30004
弹簧销
1
NIPPER BAR BLOCK SPRING SCREW
10
409S20012
螺钉
1
HINGE SCREW D=4 H=20
11
40927008
夹线杆弹簧
1
HIPPER SLIDE BLOCK SPRING
12
40909003
夹线座
1
NIPPER BLOCK
13
409S20013
螺钉
1
SHOULDER SCREW D=7.94 H=15
14
4091300400
引线杆组件
1
THREAD PULL OFF LEVER ASM.
15
409S20014
驱动杆轴位螺钉
1
SHOULDER SCREW D=7.94 H=8
16
4091202700
夹线杆驱动杆组件
1
NIPPER BAR ACTUATING LEVER ASM.
17
40926006
导线杆
2
THREAD GUIDE PIN
18
40926007
夹线杆底座弹簧销
1
NIPPER BAR BLOCK SPRING PIN
19
409S11014
螺钉
1
SCREW
21
40912029
夹线杆驱动块
1
NIPPER BAR BLOCK
22
40912030
拨线杆驱动块
1
TINSTON LEVER ROCKING PIECE
23
40912031
夹线杆
1
NIPPER BAR
24
409S11014
螺钉
1
SCREW
25
4091300600
2号夹线杆组件
1
TENSION POST ASM. NO. 2
26
409S16007
调节螺母
1
TENSION NUT
27
40912032
夹线器防松盘
1
ROTATION STOPPER
28
40927009
夹线器弹簧
1
THREAD TENSION SPRING
29
40912033
松线板
1
THREAD TENSION DISK PRESSER
30
40913007
夹线板
2
THREAD TENSION NO. 1
31
409S30006
第二夹线杆
1
TENSION POST NO. 2
32
409S16008
夹线板松线杆
1
TENSION RELEASE PIN
33
40926008
螺母
1
NUT M6
34
P03009
弹性圆柱销
1
SPRING PIN 3×16
35
409S11014
螺钉
1
SCREW
36
40928004
垫圈
1
WASHER
37
40912034
释压杆
1
THREAD TENSION RELEASING LEVER
38
4091300800
1号夹线器组件
1
ASSY HTREAD RENSION NO. 1
39
409S16009
调节螺母
1
FIRST THREAD TENSION NUT
40
40927010
夹线器弹簧
1
THREAD TENSION SPRING
41
40913007
夹线板
2
THREAD RENSION DISK NO. 1
42
409S30007
第一夹线杆
1
THREAD TENSION POST NO. 2
43
40913009
导线钩
1
THREAD GUIDE
44
40913010
二眼线板
1
THREAD GUIDE NO. 1
45
409S16024
螺母
1
NUT M4
46
409S11013
螺钉
1
SCREW M5 L=14
47
40912100
夹线杆滑块
1
NIPPER BAR BEARING BLOCK
48
409S30008
调节螺钉
1
ADJUSTING SCREW
49
40928005
垫圈
1
WASHER 5.5×10×0.8
50
409S11015
螺钉
1
SCREW M6 L=12
51
409S11016
螺钉
1
SCREW
52
40927011
2号钮杆弹簧
1
THREAD TENSION SPRING
53
409S30009
夹线杆拉伸弹簧销
1
NIPPER BAR SPRING SCREW
57
40913012
2号导线钩
1
THREAD GUIDE
58
40928005
垫圈
1
WASHER 5×10.5×1
- 33 -
jintex.in
Page 34 — 5. 送料盘部件 FEED PLATE COMPONENTS
5. 送料盘部件 FEED PLATE COMPONENTS
66
61
63
15
42
39
14
41
45
38
12
25
10
6
9
5
8
53
11
2
21
19
20
26-28
17
18
24
13
68
75
48
60
72
50
69
70
47
75
76
51
54
52
58
59
- 34 -
jintex.in
Page 35 — 5、送料盘部件/Feed plate components
5、送料盘部件/Feed plate components
序号
零件件号
名称
数量
DESCRIPTION
1
40915001
送料板
1
FEED PLATE SMALL BUTTON
2
409S12003
螺钉
2
SCREW 3/16-28 L=6
3
40909004
交叉送料滑块
1
INDICATOR PIN BEARING BLOCK
4
40912036
交叉送料指示板
1
CROSSWISE FEED INDICATOR
5
40903010
交叉送料轴承座
1
CROSSWISE FEED INDICATOR PIN
6
409S16012
螺母
1
NUT M=6
7
400110
滑板连接杆
1
SLIDE PLATE CONNECTING LINK
8
409S20015
轴位螺钉
1
HING SCREW D=6. 35 H=4. 8
9
409S30010
双头螺栓
1
STUD
10
400111
连接杆
1
INTERMEDI CONNECTING LINK
11
40937001
交叉送料刻度盘
1
CROSSWISE FEED GRADUATED PLATE
12
409S16013
螺母
1
NOT ME
13
40903012
送料凸轮滚子
3
CAM ROLL
14
409S11003
螺钉
2
SCREW
15
40912208
手柄
1
HANDLE AND INDICATOR SPRING
16
421S10005
螺钉M3×6
2
SCREW
17
409S30019
送料凸轮滚子螺栓
3
CAM ROLL SCREW STUD
18
401S14001
螺钉
3
SCREW M6×12
19
40912040
连接杆
1
SPACER PLATE
20
40901006
送料底板
1
FEED PLATE
21
400110
滑板连接杆
1
INTERMEDI CONNECTING LINK
22
409S20015
轴位螺钉
1
HING SCREW D=6. 35 H=4. 8
23
409S30012
交叉送料轴位螺钉
1
HING SCREW FOR CROSSWISE FEED
24
40904003
交叉送料调节杠杆
1
CROSSWISE FEED LEVER
25
R01002
铆钉
5
RIVET
26
40926010
杆销
1
FEED STUD A
27
40926010
杆销
1
FEED STUD B
28
40926010
杆销
1
FEED STUD C
32
401846
送料调杆滑块
1
LENGTHWISE FEED LEVER SLIDE
33
401847
送料调节杠杆左
1
FEED LEVER L
34
401848
送料调节杠杆右
1
FEED LEVER R
38
40912205
送料调节盘底座
1
PLATE BASE
39
40937010
刻度盘贴膜
1
GRADUATE PLATE
41
40912206
调节手柄
1
HANDLE AND INDICATOR SPRING
42
403S11027
螺钉
2
SCREW M4 L=6
45
40904004
调节手柄连接杆
1
INDICATOR SPRING CONNECTING LI
46
409S20016
轴位螺钉
2
SHOULDER SCREW D=6. 35 H=9. 7
47
40902022
凸轮轴
1
CAM SHAFT
48
40910019
十字纵向进料盘
1
LENGRHWISE FEED CAM(X)
50
40903040
凸轮轴右套
1
CAM SHAFT BUSHING LEFT
51
40910006
交叉送料凸轮
1
FEED CAM ASM.
52
40910004
纵向送料凸轮(一字)
1
LENGRHWISE FEED CAM(-)
53
409S20035
轴位螺钉
2
SHOULDER SCREW D=6. 35 H=4. 8
54
409S14005
螺钉
2
SCREW 9/32-28 L=13. 5
58
40912087
垫圈
1
WASHER
59
40903039
凸轮轴右轴套
1
CAM SHAFT BUSHING RIGHT
60
409S14005
螺钉
3
SCREW 9/32-28 L=13. 5
61
409S11005
螺钉
1
SCREW M5 L=8
63
40923015
油毡
1
FEED SHOULDER SCREW FELT
66
61910003
扎带(小)
3
CABLE BAND
68
40930007
磁铁
1
MAGNET
69
40930003
信号轮
1
SINGLE WHEEL
70
40912108
传感器安装座
1
HALL SWITCH HOLDER
71
-
霍尔开关
1
HALL SWITCH
72
417S30033
螺栓(带垫圈)M4×8
2
SCREE
73
407S17003
十字沉头螺钉M3×4
1
SCREE
75
40903043
定位套
1
POSITONING SLEEVE
76
409S14003
螺钉
2
SCREW 1/4-40 L=5
- 35 -
jintex.in
Page 36 — 6. 钮钳提升机构部件 BUTTON CLAMP LIFTER COMPONENT
6. 钮钳提升机构部件 BUTTON CLAMP LIFTER COMPONENT
- 36 -
jintex.in
Page 37 — 6、钮钮提升部件/Button clamp lifter components
6、钮钮提升部件/Button clamp lifter components
序号
零件件号
名称
数量
DESCRIPTION
1
40901033
抬压杠杆
1
LIFTING LEVER
2
40903016
轴套
1
BUSHING
3
40902009
针棒杠杆轴
1
NDDLE BAR LEVER
4
40922001
橡胶垫
2
CUSHION
5
40928014
垫圈
2
WASHER 8.5×18.0×1.2
6
40927012
弹簧
1
SPRING
7
40927013
弹簧
1
SPRING
8
4090201100
钮钮提升杆钩
1
BUTTON CLAMP LIFTING ROD A
9
40912042
切线连杆
1
CONNECTING LINK FRONT
10
40903020
钮钮提升杆滚筒
1
L TYPE LIFTING BAR ROLLER
11
40928021
垫圈
1
WASHER
12
409S16014
螺母
1
NUT 9/64-40
13
L01002
螺钉
1
JOINT STUD
14
4030500500
切线连接球体
1
FEED ADJUSTING JOINT
15
N01004
螺母
2
NUT M5
16
N01004
螺母
2
NUT M5
17
409S30013
连接螺钉
1
CONNECTING SCREW
18
409S16015
螺母
2
NUT M8 TYPE1
19
40912089
后切线连接杆
1
CONNECTING LINK REAR
20
409S20036
轴位螺钉
1
HINGE SCREW D=6.35 H=3.2
21
409S20037
轴位螺钉
1
HINGE SCREW D=7.94 H=4
22
409S16013
螺母
1
NUT 3/16-32
23
401S16002
螺母
1
NUT 15/64-28
24
40912044
切线杠杆
1
THREAD TRIMMING LEVER
25
409S11021
螺钉
2
SCREW M5 L=14
26
40912090
切线连杆
1
THREAD TRIMMING LINK
27
S05023
轴位螺钉
1
HINGE SCREW D=6.35 H
28
409S20038
轴位螺钉
1
SCREW M6 L=10
29
401S16002
螺母
1
NUT 3/16-32
30
40912091
电磁铁连杆
1
MAGNET CONNECT POLE
31
40912092
电磁铁安装板
1
MAGNET HOLDER
32
417S30306
带弹垫螺钉M5×15
4
SCREW M5 L=15
33
417S30033
螺栓(带垫圈)M4×8
4
SCREW M4 L=8
34
409S20039
电磁铁销钉
1
PIN
35
413S16003
螺母M4
2
NUT M4
36
40930005
电磁铁
1
ELECTROMAGNET
37
40912032
垫圈
1
WASHER
38
401S16002
螺母
1
NUT
39
409S20040
轴位螺钉
1
SHOULDER SCREW D=7.94 H=3.1
40
401S16002
螺母
1
NUT M5
41
40901036
切线杠杆座
1
THREAD TRIMMING LEVER BASE
42
4091210000
连杆
1
CRANK ROD
43
40128034
垫圈
1
WASHER
44
40928022
垫圈
2
WASHER
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Page 38 — 7.推針滑輪軸部件/Needle driving pulley shaft components
7.推針滑輪軸部件/Needle driving pulley shaft components
- 38 -
jintex.in
Page 39 — 7、推针滑轮轴部件/Needle driving pulley shaft components
7、推针滑轮轴部件/Needle driving pulley shaft components
序号
零件件号
名称
数量
DESCRIPTION
1
40903034
滑轮轴左套
1
PULLEY SHAFT BUSHING LEFT
2
40603020
挡圈
2
THRUST COLLAR
3
403S14004
螺钉
2
SCREW M6
4
40925004
滑轮齿轮
1
DRIVING GEAR (A) ASM.
5
409S14001
螺钉
2
SCREW 1/4-40 L=6
6
40902051
滑轮轴
1
NEEDLE DRIVING PULLEY SHAFT
7
40903024
滑轮轴右套
1
PULLEY SHAFT BUSHING RIGHT
9
401S14001
螺钉
1
SCREW
10
1383300400
电机转子组件
1
Rotor components
11
1383300900
电机光栅组件
1
Gratings components
12
13833003
电机定子总成
1
Stator components
13
1383300700
电机罩壳组件
1
Motor cover components
14
302443
手轮
1
PULLEY
15
403S14004
螺钉M6
2
SCREW M6
16
40910021
平衡凸轮
1
BALANCE CAM
17
409S14003
螺钉
2
SCREW
18
40910020
偏心轮
1
ECCENTRIC CAM
- 39 -
jintex.in
Page 40 — 8. 针杆驱动部件 NEEDLE BAR DRIVING MECHANISM COMPONENTS
8. 针杆驱动部件 NEEDLE BAR DRIVING MECHANISM COMPONENTS
- 40 -
jintex.in
Page 41 — 8、针杆驱动机构部件/Needle bar driving mechanism components
8、针杆驱动机构部件/Needle bar driving mechanism components
序号
零件件号
名称
数量
DESCRIPTION
1
101S11006
螺钉
1
SCREW 1/8-44 L=4.5
2
40902027
针杆
1
NEEDLE ROD
3
40903026
针杆下套
1
NEEDLE BAR BUSHING LOWER
4
40913013
导线
1
NEEDLE BAR PALACE
5
40909017
针棒轴衬座
1
NEEDLE BAR CLAMP
6
409S11024
螺钉
1
SCREW M4 L=12
7
40903035
针杆上套
1
NEEDLE BAR BUSHING UPPER
8
40909016
针杆轴承座
1
NEEDLE BAR SLIDE BLOCK A
9
---
针杆轴承座
1
NEEDLE BAR SLIDE BLOCK B
10
---
针杆轴承座
1
NEEDLE BAR SLIDE BLOCK C
11
41017001
机针
1
NEEDLE TQ×1 #16
12
40905007
针杆杠杆
1
NEEDLE BAR DRIVING LEVER
13
L02008
螺钉
2
SCREW M6 L=14
14
409S20025
轴位螺钉
1
SHOULDER SCREW D=9. 53 H=8
15
40928013
垫圈
1
WASHER
16
---
连杆组件
1
CRANK ROD ASM.
17
409S11009
螺钉
2
SCREW 11/64-40 L=8.5
18
40912046
盖板
1
THRUST HOLDER
19
40905009
连杆
1
CRANK ROD
20
40910009
偏心轮
1
ECCENTRIC CAM
21
40910009
螺钉
1
SCREW 1/4-40 L=6
22
409S14001
螺钉
1
SCREW 1/4-40 L=8.5
23
40923008
油线
1
OIL WICK
24
40923014
油毡
0.01
OIL RETAINING FELT
25
40923008
油线
0.1
OIL WICK
26
40923008
油线
0.1
OIL WICK
- 41 -
jintex.in
Page 42 — 11. 附件组件 ACCESSORY PARTS COMPONENTS
九、附件组件 / Accessory parts components
11. 附件组件 ACCESSORY PARTS COMPONENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
- 42 -
jintex.in
Page 43 — 九、附件组件/ Accessory parts components
九、附件组件/ Accessory parts components
序号
零件件号
名称
数量
DESCRIPTION
1
10131002
螺丝刀(大)
1
SCREW DRIVER LARGE
2
10131003
螺丝刀(中)
1
SCREW DRIVER MIDDLE
3
10131004
螺丝刀(小)
1
SCREW DRIVER SMALL
4
20131038
小油壶(尖嘴)
1
OILER
5
40931019
定位尺
1
GAUGE
6
30131010
内六角扳手(3mm)
1
INNER WERNCH 3mm
7
30131012
内六角扳手(4mm)
1
INNER WERNCH 4mm
8
20131047
内六角扳手(5mm)
1
INNER WERNCH 5mm
9
30131006
扳手(8mm~10mm)
1
Wrench 8mm~10mm
10
40931025
扳手(9mm~11mm)
1
Wrench 9mm~11mm
11
40931031
单盘线架
1
COTTON STAND ASSY 2DTHF
12
40131017
机头罩
1
MACHINE COVER
13
40931009
M6×70 螺钉
4
SCREW M6 L=70
14
橡胶垫
4
WASHER 6.2×13×1
15
40912024
针杆护罩
1
NDDLE BAR GUARD
16
N01007
螺母 M6
4
NUT M6
409511008
螺钉
2
SCREW
402S20032
轴位螺钉
1
SHOULDER SCREW
s05035
M5×25 螺钉
3
SCREW
40912020
安全板安装座
1
THE MOUNTING SEAT
17
40928002
垫圈
2
WASHER
40112008
安全板安装板
1
SAFETY BOARD MOUNTING PLATE
40128029
弹簧垫圈 Ø8
4
SPRING WASHER
401s16003
螺帽
1
NUT
40911006
安全板
1
SAFETY BOARD
18
20131051
镊子
1
TWEÉZERS
19
脚踏
1
Pedals
20
40931028
说明书
1
INSTRUCTION MANUAL & PARTS LIST
21
40931021
支撑杆
1
SUPPORT
22
脚踏连杆
1
Pedals connecting rod
23
403S30020
木螺钉
6
Wood screw
24
300841
钮扣盘
1
Button plate of the base
25
41017004
TQ7*7 16#机针
3
NEEDLE TQ×7#16-12
26
4091100100
钮扣组件
1
Button plate
- 43 -
jintex.in