Page 1 — W4-UT Parts Manual
一、套筒部件 (Bushing assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
31003002
拍压轴套筒
sleeve
1
2
30103106
210297
过线座轴套筒
sleeve
2
3
20103047
250141
送布轴套
sleeve
2
4
30203004
250146
衬钉上套
sleeve
1
5
30203005
251003
针杆下套
sleeve
1
6
30203024
251003
压脚轴套
sleeve
1
7
30203025
250136
喂布套
sleeve
1
8
20622019
油封
plug
1
9
30103105
油封
plug
1
10
30103105
前弯针轴套后套筒
bushing
3
11
30103021
250135
主弯针轴套后套筒
plug
1
12
30103010
主轴套筒
bushing
1
13
30103019
护针轴套筒
bushing
1
14
30221016
255020
铜油管
pipe
1
15
P03005
销4×8
pin
1
16
100906
250215-2
机壳
machine frame
1
Page 2 — 11
七、针杆部件 (Needle bar assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30102008
251000-91
针杆
needle bar
1
2
30102009
206061
针杆头
needle bar pin
1
3
301S11005
5325
针杆轧头螺钉
screw
1
4
30105005
52652
针杆连杆
link/needle bar drive
1
5
30128030
205097
轴心,轴垫
washer
1
6
B07001
240098
轴承
needle bearing
1
7
30102050
251010A
连杆偏心轴
eccentric pin
1
8
30109004
206063
针杆滑块
block
1
9
30109005
206062
导块/连杆
guide block/needle bar
1
10
301S11024
7082
螺钉 M4×12
screw
2
11
S01003
7021
螺钉 M4×12
screw
2
12
30127003
251009
毛弹簧
spring
1
13
30123002
179040-05
毛毡
felt
1
14
30134001
257518-56
针杆哲古
needle holder
1
15
S10026
4554
螺钉 M3×3
screw
3
16
30115002
356针板
needle plate
1
17
301S17001
5373-HC
针板螺钉
screw
2
18
30109006
251007
针板座
bracket
1
19
S010004
7019
螺钉 M4×7.8
screw
3
20
30122018
240123
防振垫
cushion rubber
1
21
30123014
202176
油线
oil wick
1
22
30112009
206524
油线托
oil wick retainer
1
23
30117001
机针
needle
3
24
S02007
螺钉 M3×5
screw
1
八、护针部件 (Needle guard assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
B01001
6004Z
轴承
bearing
1
2
S10028
4539
螺钉 M5×6
screw
2
3
400062
255501-92
连杆组件
connection assy
1
4
S01039
7015
螺钉 M4×15
screw
2
5
301S11024
7082
滑块座螺钉
screw
1
十、差动部件 (Feed dog assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
301140700
257550-91
差动送布牙组件
main feed dog assembly
1
2
30114001
差动送布牙
main feed dog assembly
1
3
301S30003
5590
差动送布牙螺钉
screw
1
4
400066
252500-91
差动送布牙组件
main feed bar assembly
1
5
30114002
差动送布牙
differential feed dog
1
6
30123021
202175
油线
oil wick
1
7
30103022
204129A
套筒
bushing
1
8
S10006
4539
螺钉 M5×6
screw
1
9
30102016
204128A
偏心轴
eccentric pin
1
10
301S12001
5084
曲柄轴
crank
1
11
30109008
205857
滑块
block/feed bar guide
1
12
30128011
204439A
垫块
washer
1
13
301S17002
5317
偏心轴心螺钉
screw
1
14
30109009
252504
牙架挡板
guide (right)
1
15
30103031
206571
差动后套筒
bushing
1
16
30109010
252507
左挡板
guide (left)
1
17
L02003
7019
螺钉 M4×7
screw
1
18
30122020
206133
油封垫
oilshield
1
19
30109011
252509
油封挡板
cover
1
20
30109012
252508
挡板
guide (lower)
1
21
S01005
7020
螺钉 M4×10
screw
2
22
B07002
206128
轴承
needle bearing
1
23
30109013
252519
挡牙滑块
block
1
24
30108003
252520
轴承挡圈
washer
1
25
30104013
206562
差动送布
link/main feed
1
26
B07003
206125
轴承
needle bearing
1
27
30103023
252521
偏心轴心
eccentric
1
28
30103024
252522
送布调节器
regulator
1
29
3010306500
252523-91
调节器套组
eccentric retainer
1
30
301S30004
252516
调节器螺钉
screw
1
31
30128012
240125
垫圈
spring
1
32
30103026
252525
垫圈
spacer
1
33
S10002
252543
调节器螺母
screw
1
34
S10002
4546
螺钉 M5×5
screw
1
35
301S30005
206120
牙架螺钉
screw
1
36
30103027
206119
差动牙架
bushing
1
37
30109014
2056563
差动牙架滑块
guide block
1
38
30128013
200098
垫片
washer
1
39
201S16003
N03 螺母
nut
1
40
30103028
206123
差动牙架螺钉
screw
1
41
30103028
206566
差动送布牙套
bushing
1
42
30129001
20565
开口挡圈
ring
1
43
30105010
206564
差动送布连杆
link/differential feed
1
44
30109015
251520
牙架挡板
bracket
1
45
S01004
7019
螺钉 M4×7.8
screw
1
46
30102017
252526
针距调节按扭
pin
1
47
30127004
240122
开口调节簧
spring
1
48
001004
206366
0型圈4×1.8
o ring
1
49
30128032
204585
垫圈
washer
1
50
H05002
200555
挡圈
ring
1
51
30103029
2056569
差动送布套
pin
1
52
S12005
4546
螺钉 M4×4
screw
1
53
3010401500
252527-91
差动调整套组件
crank
1
54
S01012
7031
螺钉 M2.5×4
screw
1
55
30102018
252510
差动轴
shaft
1
56
S10002
4514
螺钉 M5×5
screw
1
57
30123008
207925
喂纱针油毛毡
felt
1
58
30103030
240119
差动轴前套筒
spacer
1
59
30126016
针距调节按扭
pin
1
60
30127026
针距调节簧
spring
1
十二、压脚部件 (Presser form assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
310S30002
253000-91
调压螺钉
adjusting bar
1
2
301S16005
253003
调压
mt
1
3
30109016
252532
比叉
guide/block
1
4
30105012
252533
连杆
lever
1
5
S05005
4531
螺钉 M5×12
screw
1
6
301S20006
5316
连杆连接螺钉
screw
1
7
30108004
240271
挡圈
ring
1
8
301S11007
35827
护罩固定螺钉
screw
1
9
30127005
252536
弹簧
spring
1
10
001005
240129
0型圈7.5×1.8
o ring
1
11
3011201100
252539A91
左板组件
bracket
1
12
S01004
7019
螺钉 M4×7.8
screw
5
13
30122021
240162
油封
plug
1
14
3011201300
252664-91
调压扳手组件
lever assy
1
15
30115005
252538
调节板
scale plate
1
16
S01003
7021
螺钉 M4×12
screw
2
17
30203019
240124
调节套
spacer
2
18
20109005
210171
调节滑块
stopper
2
19
S011008
2905
螺钉
screw
2
20
W01006
201185
垫圈4
washer
2
21
301S16004
210167
螺母
nut
1
22
301S30007
5486
调节扳手螺钉
screw
1
23
30128014
211301
垫圈
washer
1
24
301S11023
螺钉(短)
screw
1
九、缝针部件 (Looper assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
3011700900
257550-91
缝针组
looper
1
2
30104012
252007
缝针架组件
looper holder assy
1
3
S01004
7019
螺钉 M4×7.8
screw
1
4
S05004
4501
螺钉 M5×14
screw
1
5
W02001
303067
弹簧垫
sring washer
1
6
S01014
7085
螺钉 M6×0.75×9.6
screw
1
7
2062219
油封
oil seal
1
8
30102014
252006
缝针架轴
shaft
1
9
30110005
252000
缝针架偏心组件
eccentric assy
1
10
S10006
4539
螺钉 M5×6
screw
3
11
400063
252001-92
连杆组件
connection assy
1
12
S01039
7015
螺钉 M4×15
screw
2
13
30109007
252010
平衡块
balance weight
1
14
L01003
7011
螺钉 M3×7.5
screw
2
15
30104010
252002
缝针架动架
crank
1
16
30128008
240102
缝针架轴垫圈
washer
1
17
30102013
179399-05
连杆销
pin
1
18
30128032
240062
垫片
washer
1
19
4805
螺母 M5
nut
1
20
30102015
252003
缝针轴头
block pin
1
21
30128010
208028
垫圈
washer
1
22
30108002
208029
偏心轴挡圈
collar
1
23
301S12001
5084
曲柄轴螺钉
screw
1
24
N01001
4802
螺母 M4
nut
1
25
30102012
252004
缝针架轴
shaft
1
26
H050001
205061
挡圈
ring
1
11
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30103032
252531
方套
block
1
2
30105012
252533
比叉
guide/block
1
3
400062
255501-92
连杆组件
connection assy
1
4
S01039
7015
螺钉 M4×15
screw
1
5
301S11024
7082
滑块座螺钉
screw
1
6
30104007
7082
曲柄轴
crank
1
7
30102014
252006
油封
oil seal
1
8
30102014
252006
油封
oil seal
1
9
30110005
252000
偏心轴组件
eccentric assy
1
10
S10006
4539
螺钉 M5×6
screw
3
11
400063
252001-92
连杆组件
connection assy
1
12
S01039
7015
螺钉 M4×15
screw
2
13
30109007
252010
平衡块
balance weight
1
14
L02003
7019
螺钉 M4×7
screw
1
15
30104010
252002
缝针架动架
crank
1
16
30128008
240102
缝针架轴垫圈
washer
1
17
30102013
179399-05
连杆销
pin
1
18
30128032
240062
垫片
washer
1
19
4805
螺母 M5
nut
1
20
30102015
252003
缝针轴头
block pin
1
21
30128010
208028
垫圈
washer
1
22
30108002
208029
偏心轴挡圈
collar
1
23
301S12001
5084
曲柄轴螺钉
screw
1
24
N01001
4802
螺母 M4
nut
1
25
30102012
252004
缝针架轴
shaft
1
26
H050001
205061
挡圈
ring
1
12
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
310S30002
253000-91
调压螺钉
adjusting bar
1
2
301S16005
253003
调压
mt
1
3
30109016
252532
比叉
guide/block
1
4
30105012
252533
连杆
lever
1
5
S05005
4531
螺钉 M5×12
screw
1
6
301S20006
5316
连杆连接螺钉
screw
1
7
30108004
240271
挡圈
ring
1
8
301S11007
35827
护罩固定螺钉
screw
1
9
30127005
252536
弹簧
spring
1
10
001005
240129
0型圈7.5×1.8
o ring
1
11
3011201100
252539A91
左板组件
bracket
1
12
S01004
7019
螺钉 M4×7.8
screw
5
13
30122021
240162
油封
plug
1
14
3011201300
252664-91
调压扳手组件
lever assy
1
15
30115005
252538
调节板
scale plate
1
16
S01003
7021
螺钉 M4×12
screw
2
17
30203019
240124
调节套
spacer
2
18
20109005
210171
调节滑块
stopper
2
19
S011008
2905
螺钉
screw
2
20
W01006
201185
垫圈4
washer
2
21
301S16004
210167
螺母
nut
1
22
301S30007
5486
调节扳手螺钉
screw
1
23
30128014
211301
垫圈
washer
1
24
301S11023
螺钉(短)
screw
1
25
310S30002
253000-91
调压螺钉
adjusting bar
1
26
301S16005
253003
调压
mt
1
27
30109016
252532
比叉
guide/block
1
28
30105012
252533
连杆
lever
1
29
3012075
拍压板
lever
1
30
S01011
螺钉
screw
1
31
3.1003E+10
电磁铁组件
solenoid
1
32
W02004
垫圈
washer
2
33
S05019
螺钉
screw
2
34
31012074
拍压扳手
lever
1
35
31012077
垫片
washer
1
36
31012065
连接板
link
1
37
310S20010
253028
螺钉
screw
2
38
302S20014
5386
螺钉
screw
1
39
302S20014
5386
螺钉
screw
1
40
31012072
拉板
Pulling plate
1
41
S01004
7019
螺钉 M4×7.8
screw
2
42
31012032
压板
clamp
1
43
3102200200
钢丝绳
Steel wire rope
1
44
3100201000
调压杆组件
Adjusting bar
1
45
31012044
支撑板
Support plate
1
46
31012025
固定片
stator
1
47
S01002
7017
螺钉 M4×6.5
screw
1
48
S01004
螺钉
screw
2
49
31012091
线卡
ply-yarn drill
1
50
S05003
螺钉
screw
1
Page 3
13
十三、喂针部件(Needle feeding assemblies)
序号Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30117005
257565
喂针
spreader
1
2
30104022
254516
喂针架
lever/assy
1
3
S01005
7020
螺钉 M4×10
screw
1
14
十四、松线部件(Thread loosing assemblies)
序号Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
31013010
松线架
Loose thread stand
1
16
十六、打线凸轮外移部件(Outside cam assemblies)
序号Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30102065
打线凸轮
shaft
1
2
H03004
挡圈6001Z
ring
1
3
B04017
挡圈6001Z
bracket
2
4
H01011
挡圈 28
ring
2
5
30125004
小同步带轮1
small gear1
1
6
30122100
油缸
plug
1
7
S10029
螺钉 M6×0.75×5
screw
4
8
B0135005
小同步带
small timing belt
1
9
S10002
螺钉 M5×5
screw
2
10
30103071
打线凸轮组件
thread takeup
1
11
201515003
挡圈螺钉
screw
2
12
H01016
挡圈21
ring
1
13
30103033
油管套
oil baffle set
1
14
30112231
打线架
bracket
1
15
B06004
轴承 6801RS
bracket
1
16
30108011
挡圈
washer
1
17
30113045
过线件
thread guide
1
18
S01001
螺钉 M4×7
screw
1
19
30113016
过线件
thread guide
1
20
30213045
过线件
thread guide
1
21
30153055
调压螺钉
tension screw
1
22
10128001
毛毡垫
felt
2
23
12928036
小夹线垫片
thread guide disc
2
24
12927012
夹线弹簧
pretension spring
1
25
129530012
夹线螺母
tension nut
1
26
L02001
螺钉 M4×8
screw
1
27
30112230
打线座
bracket
1
28
30227031
卡簧片
clamp
1
29
S04021
螺钉
screw
2
30
207511020
螺钉 M3×4
screw
3
31
30112233
过线件
thread guide
1
32
3013019
过线片(左)
thread guide
1
33
30130020
过线片(右)
thread guide
1
34
W03007
垫圈
washer
2
35
301520020
螺钉
screw
1
15
十五、过线部件(Thread loosing assemblies)
序号Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
31013010
松线架
Loose thread stand
1
2
31013006
长过线板
thread take-up
1
3
S05004
螺钉 M5×14
screw
1
4
W02001
垫圈
washer
1
5
30101018
压线座
lever
1
6
20622019
油封
plug
1
7
S01001
曲柄销
screw
2
8
30108005
挡圈
ring
1
9
30128008
垫圈
washer
1
10
31002001
过线座(中轴)
shaft
1
11
30128019
垫片
washer
1
12
W02002
M4垫圈
washer
1
13
S05048
螺钉 M4×10
screw
1
14
S10027
螺钉 M3×6
screw
1
15
301013017
三孔过线
thread guide
1
16
31112009
护线罩
thread support
1
17
S01006
螺钉
screw
1
18
30128034
垫圈
washer
1
19
31013005
过线板
thread guide
1
20
206530016
螺钉
screw
2
21
S01004
螺钉 M4×7.8
screw
4
22
30120045
U型夹线锁
thread tension bracket
1
23
30112033
螺钉小过线
thread guide
1
24
S10026
螺钉 M3×3
screw
1
25
30112025
夹线板
thread guide
1
26
30127014
调压簧
spring
1
27
30112026
压线簧
tension disc
1
28
30152009
调线螺钉
thread guide
1
29
S10001
螺钉 M3×4
screw
3
30
30113012
针杆过线板
thread guide
1
31
30113013
过线板
thread guide
3
32
30112027
油盘合固定架
washer
1
33
W01001
垫圈
washer
2
34
S01006
螺钉 M3×4.5
screw
2
17
十七、润滑部件(Lubrication assemblies)
序号Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30121012
铜油壶
oil pipe
1
2
30123010
油缸
felt
1
3
30123025
针杆毛毡
felt
1
4
S10002
螺钉 M5×5
screw
2
5
30123009
毛毡
felt
2
6
301511024
滑块导座螺钉
screw
1
7
30127045
回油缸卡簧
clamp
1
8
S01004
螺钉 M4×7.8
screw
6
9
30127060
毛毡卡簧
clamp
1
10
30112186
油管固定架
supporting structure
1
11
12921002
维尼龙油管
tube
1
12
20429001
油管卡簧
clamp
1
13
30112039
接油盘
oil guard
1
14
S01002
螺钉 M4×6.5
screw
2
15
3012101500
油管油嘴
oil distributor
1
16
N01001
螺母 M4
nut
1
17
30121022
油管卡簧
tube
1
18
W01001
垫圈 4
ring
1
19
20122033
油管油嘴
oil distributor
1
20
30121022
油管接头
tube
2
21
30136004
双头油管接头
joint
1
22
301530013
过油螺钉
joint screw
1
23
30136003
铜油管接头
pipe
1
24
301530012
油管螺钉
screw
1
25
30121022
油管接头
tube
1
26
30136001
油管接头
joint
1
27
30136001
油管接头
joint screw
1
28
201530004
过油螺钉
joint screw
1
18
十八、油泵部件(Oil pump assemblies)
序号Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
3012000100
255040-91
油泵组件
oil pump assy
1
2
30102031
255024
油泵轴
shaft
1
3
30120004
255025
主动轮2
rotor
1
4
30120007
255026
主动轮1
rotor
1
5
30120005
255027
从动轮
cover
2
6
30120008
255028
油泵盖
cover
1
7
301520011
油泵螺钉
screw
2
8
S05006
螺钉 M4×25
screw
2
9
30125003
油泵解轮
worm wheel
1
10
S10002
螺钉 M5×5
screw
2
11
S05004
螺钉 M5×14
screw
2
12
301530014
过油螺钉
joint screw
1
13
30101023
255000
油盘
oil reservoir
1
14
301511015
5138B
堵油泵螺钉
screw
1
15
20528014
202287A
垫圈
washer
1
16
S05007
螺钉 M8×20
screw
5
17
30122025
255001
油盘密封圈
o ring
1
18
20136001
206233
滤油器盖
filter element
1
19
201530030
210200
滤油器接头
bracket/filter
1
20
30120010
206431
O型圈 28.7×3.55
o ring
1
21
30101025
210201-SD
滤油器盖
cover
1
22
S01003
螺钉 M4×12
screw
3
23
30131004
9A3002
提示说明
filter seal
1
24
301220002
油泵固定板
fixed plank
1
25
30120006
油泵体(上)
oil pump (up)
1
26
30120006
油泵体(下)
oil pump (down)
1
Page 4
19
十九、硅油盒装置部件 (Silicon oil-delive assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30101027
7010
机针冷却器
needle cooler (lower)
1
2
S01027
7010
螺钉 M3×6
screw
2
3
30123012
255014
油箱
reservoir
1
4
30126009
210766
销
pin
1
5
30121021
240117
tube
1
6
30127020
206115
bracket
1
7
S01004
7019
螺钉 M4×7.8
screw
1
8
30123021
202175
油线
oil wick
1
9
20429001
202199
clamp
2
10
30101026
255015
硅油盖
silicone oil
1
11
30122026
255016
cap
1
12
S01005
7020
螺钉 M4×10
screw
1
13
30111070
207066-UD
硅油盒 (塑料)
silicone oil
1
14
30112040
207067-UD
硅油盒
reservoir
1
15
P03008
206781
pin
2
16
30123011
207068
felt
1
17
S01006
7009
螺钉 M3×4.5
screw
2
18
W01001
303448
垫圈
washer
1
20
十八、线架部件 (Thread spool assemblies)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
20131019
Rod Cap
1
2
30131001
Upper thread column
1
3
20131010
Screw
4
4
30131020
Thread spool tray
1
5
20131016
Thread spool tray
1
6
201516006
Thread guide hook nut
4
7
20131017
Thread guide hook
5
8
20131021
Screw
2
9
20131009
Clamp plate
1
10
201516004
Nut
4
11
20131011
Thread guide bar
1
12
30113019
Thread guide
1
13
20131017
Thread spool tray
1
14
20122049
Plate Dog link washer
2
15
20128025
Lower washer
2
16
201516005
Nut
1
17
20131004
Thread spool tray
1
18
20128018
Washer
1
19
201516004
Nut
4
20
20131007
Spool tray
5
21
20131010
Spool tray
5
22
20131006
Spool Pin
5
23
20131008
Spool Cushion
1
24
20131004
Thread spool tray
1
25
S04050
Screw
2
26
20131003
Bushing
1
27
N01030
Nut
2
28
20131022
Screw
2
29
201516004
Nut
4
30
20131015
Threadspooltray bracket
1
31
20131074
Thread stand component
1
23
W4-05
盖板
COVER
23
二十、05专用部件 (05 specific parts)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
300471
250052
左缝台盖
bed cover
1
2
400068
250501-91
right crankshaft assy
1
3
3012400300
250504
bushing
1
4
30103003
250504
bushing
1
5
30109002
250534
balance weight
1
6
S01009
螺钉 M3×7.5
screw
3
7
S10006
4539
螺钉 M5×6
screw
2
8
001001
O型螺钉 M5×2.65
O ring
1
9
S01001
7018
螺钉 M4×7
screw
2
10
30112045
250025-ME
font cover(small)
1
11
30112046
250026
bracket
1
12
30126010
306920
pin
1
13
S10002
4514
螺钉 M5×5
screw
1
14
30127001
250051
flat spring
1
15
S01002
7017
螺钉 M4×6.5
screw
2
16
30122015
cushion
1
17
30102110
250027
shaft
1
18
30112160
250028
stopper
1
19
30103160
bushing
1
20
301520002
250013
screw
1
21
30128002
201191
spring
5
22
S10006
4539
screw
2
23
W01002
washer
1
24
S10026
4554
screw
1
25
11727007
spring
1
26
301520003
250014
pin
1
27
S01011
7028
screw
1
28
30101161
arm cover (top)
1
29
3011S1020
7074
screw
2
30
30112044
255517
fabric guide
1
31
30101034
250035A
side cover assy
1
32
301520005
pin
1
33
300793
cover
1
34
S10001
screw
2
35
S01005
7020
screw
3
36
301520004
screw
1
24
护针部件
NEEDLE GUARD MECHANISM
W4-05
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30117002
357551B
后护针挡
needle guard (rear)
1
2
30117007
251505-92
lever assy
1
3
S05003
4500
bolt
1
4
W02001
303067
washer
1
5
S01002
7017
螺钉 M4×6.5
screw
1
6
30102037
251503
shaft
1
7
W01021
垫片
washer
1
8
H05013
202522
ring
1
9
400064
251504
lever
1
10
S10002
4514
screw
1
11
30101036
251500-91
bracket
1
12
3011S1016
7081
screw
1
13
S01004
7019
screw
1
14
30117003
front needle guard
1
15
S01012
螺钉 M2.5×4
screw
1
16
30111013
306473-UA
waste chute top(C)
1
17
3015S30019
4905
木螺钉
screw
1
18
30112048
306474A
bracket
1
19
套筒
bushing
1
20
301010400
waste chute assy
1
21
30111014
205468-UA
waste chute top(A)
1
22
30111015
205469-UA
waste chute top(B)
1
23
30128036
washer
1
24
S01005
7020
screw
1
25
二十二、DI部件专用件 (DI specific parts)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
3103000300
LED灯
LED light
1
2
3103300100
electrical machine
1
3
20131063
警示牌
warning plate
1
4
953000018
plug
1
5
21111018
logo
1
6
W01001
垫片
washer
2
22
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30101027
7010
机针冷却器
needle cooler (lower)
1
2
S01027
7010
螺钉 M3×6
screw
2
3
30123012
255014
油箱
reservoir
1
4
30126009
210766
销
pin
1
5
30121021
240117
tube
1
6
30127020
206115
bracket
1
7
S01004
7019
螺钉 M4×7.8
screw
1
8
30123021
202175
油线
oil wick
1
9
20429001
202199
clamp
2
10
30101026
255015
硅油盖
silicone oil
1
11
30122026
255016
cap
1
12
S01005
7020
螺钉 M4×10
screw
1
13
30111070
207066-UD
硅油盒 (塑料)
silicone oil
1
14
30112040
207067-UD
硅油盒
reservoir
1
15
P03008
206781
pin
2
16
30123011
207068
felt
1
17
S01006
7009
螺钉 M3×4.5
screw
2
18
W01001
303448
垫圈
washer
1
25
二十五、05专用部件 (05 specific parts)
序号 Ref. No
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30110009
255500
凸轮
eccentric assy
1
2
S10006
4539
螺钉 M6×6
screw
1
3
400062
255500
eccentric assy
1
4
S01008
螺钉 M3×5
screw
1
5
S01010
螺钉 M4×8
screw
1
6
30104007
crank
1
7
3015S12001
螺钉
screw
1
8
30126003
pin
1
9
3010400063
connection assy
1
10
S01008
螺钉 M3.5×13
screw
1
11
30102038
255502
shaft
1
12
30128008
240102
washer
1
13
H05001
ring
1
14
30209009
ball
1
15
30123014
oil wick
1
16
30123014
felt
1
17
30122019
oil seal
1
18
30104028
255503
lever assy
1
19
S05004
螺钉 M5×14
screw
1
20
30112049
255504
latch
1
21
S10006
7009
screw
1
22
30123015
oil wick
1
23
30102039
255505
shaft
1
24
30123008
felt
1
25
30101040
bracket assy
1
26
S12002
screw
1
27
3010104000
bracket assy
1
28
3011203085
needle bearing
1
29
30102040
255508-2
shaft
1
30
S05019
螺钉 M6×16.3
screw
2
31
30127022
306105
spring
1
32
30108006
192024
ring
1
33
209S14008
W00024-1
screw
1
34
H05013
202522
ring
1
35
30128026
207045
washer
1
36
30101037
255507-91
upper knife holder
1
37
S12003
螺钉 M6×0.75×5
screw
1
38
30119001
upper knife
1
39
301511017
screw
1
40
30101039
255509
lower knife holder
1
41
3011S1025
7036
screw
1
42
20619004
204161
lower knife
1
43
30101038
255510
lower knife clamp
1
44
301511017
screw
1
45
301530021
255513
screw
1
46
30112051
255511
guide
1
47
30112050
255515
chip guard
1
2017.7
Page 5
26
8569A-05, 07 (LR10)
27
二十六、05、07专用部件(05, 07 specific parts)
序号
Ref. No.
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
3010204100
306469A9S
带子插销组件
reel stand assy
1
2
30103047
306468-SA
支柱盘
bracket
1
3
30102042
306466-SA
支柱
rod
1
4
N02001
螺母SM3/4×16
nut
1
5
30111008
383-SA
捧架
bracket
1
6
S04003
螺钉M4×25
screw
4
7
N01005
螺母M4
nut
1
8
S04004
螺钉M4×15
screw
1
9
30122027
386
捧帽
rod cap
1
10
30102043
306464
带架直轴
shaft
1
11
30103048
306463
轴舌
collar
2
12
S01068
螺钉M4×8
screw
2
13
30103064
306462
捧锥架
reel guide
2
14
30111009
233-SA
固定器
bracket
1
15
30113020
306467
带架棒
rod
1
16
301530022
4913
木螺钉
screw
3
二十七、05、07专用部件(05, 07 specific parts)
序号
Ref. No.
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
300144
压带架座
bracket assy
1
2
30103055
套筒
bushing
2
3
30112058
压带连接板
bracket
1
4
301511020
255515
压带轴螺钉
screw
2
5
300143
压带架支座
bracket
1
6
S05019
螺钉M6×16.3
screw
4
7
3010305700
压带轮组件
roller assy
1
8
S10005
螺钉M3×3
screw
6
9
30103059
压带轮II
rooler
1
10
30102045
夹带短轴
shaft
1
11
30109018
255502
夹带轴螺钉
screw
2
12
S10002
240102
螺钉M5×5
screw
4
13
30102046
夹带长轴
shaft
1
14
30113021
带子架
lace guide
1
15
30112059
手柄
lever
1
16
S01027
螺钉M3×5
screw
2
17
301530027
调节螺钉
screw
1
18
301516011
255503
调节螺母
nut
1
19
30127024
弹簧
spring
1
20
30126013
255504
销轴
shaft
1
21
H05002
7009
挡圈
ring
5
22
30112055
压带板
guide
1
23
30113022
255505
压带架
lace guide
1
24
S01002
螺钉M4×6.5
screw
2
25
301516010
位置挡块
guide
2
26
301151018
螺钉
screw
2
27
S01004
螺钉M4×7.8
screw
2
28
30128028
偏心座
stopper
1
29
S01004
螺钉M4×7.8
screw
2
30
3011205600
255508-2
夹带架组件
bracket assy
1
31
30128020
306105
垫片
spring
1
32
S05048
192024
螺钉M4×10
screw
1
33
N01001
W00024-1
螺母M4
nut
1
34
30105017
202522
夹带连杆I
lace guide
1
35
W01004
207045
垫圈
washer
2
36
30105018
255507-91
夹带连杆II
lace guide
1
37
301530025
4547
台螺钉
screw
2
38
30103044
255513
压带轴
shaft
1
39
30128008
255511
挡架轴圈
washer
1
40
H05001
255506
挡圈
ring
1
29
序号
Ref. No.
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
300953
左线台盖(喷
bed cover (left)
1
2
S01003
7021
螺钉M4×6
screw
2
3
S02001
7043
螺钉M4×12
screw
1
4
300952
侧盖组件(喷漆)
side cover assy
1
5
30101111
侧盖
side cover
1
6
30101112
侧盖
cover
1
7
301520005
铜螺钉
pin
1
8
S01005
7020
螺钉M4×10
screw
4
9
S10001
螺钉M3×4
screw
2
10
30128002
201191
弹簧垫圈
spring
5
11
301520004
侧盖隔热销
screw
1
12
30127030
平垫圈
flat spring
1
13
30122015
前盖防振垫
cushion
1
14
S01002
7017
螺钉M4×6.5
screw
2
15
300951
前盖架组件
front cover assy
1
16
30101063
前盖缘台座
bracket
1
17
30101110
前盖板
front cover
1
18
301520003
250014
前盖基座螺钉
pin
1
19
S01009
螺钉M3×4.5
screw
2
20
30209018
针板接块
block
1
21
30112097
加宽前门接板板
block
1
22
S01065
7079
螺钉M5×6
screw
2
23
30112098
加宽前门接板
baseplate
1
24
301520002
250013
前盖缘台座螺钉
screw
1
25
S01007
7023
螺钉M4×13.5
screw
2
26
30112095
侧前锁紧舌
flat spring
1
27
302525
加宽前门接板板
front coverasy
1
28
300955
盖板
cover
1
29
302109
机壳
machine frame
1
30
序号
Ref. No.
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30126016
针距调节按钮
pin
1
2
30127026
针距调节簧
spring
1
3
12928008
平垫圈
washer
1
4
30101162
下节盖
cover
1
5
3010308900
调节器套组(大针距)
eccentric retainer
1
6
30103150
送布调节器
regulator
1
7
B07043
轴承19×23×10
needle bearing
1
8
30104060
差动送布架(大针距)
Link/main feed
1
9
30109025
左挡板
guide (left)
1
10
挡板
guide (lower)
1
11
30114028
送布牙(356/364)
main feed dog
1
12
30114029
差动牙(356/364)
differntial feed
1
13
30115041
23GB针板(356)
needle plate
1
14
30115042
23GB针板(364)
needle plate
1
15
30114030
送布牙(356/364)
main feed dog
1
16
30114031
差动牙(356/364)
differntial feed
1
17
30115045
2302BB针板(356)
needle plate
1
18
30115046
2302BB针板(364)
needle plate
1
19
30102051
摆轴
shaft
1
20
400308
针杆曲柄
motion assy
1
31
二十八、21、22专用部件(21, 22 specific parts)
序号
Ref. No.
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
30102051
252004A
摆轴
shaft
1
2
30122008
油封
oil seal
1
3
30102050
251010A
连杆偏心轴
eccentric pin
1
4
30128030
205097
偏心轴垫
washer
1
5
S02007
螺钉M3×5
screw
1
6
400308
针杆曲柄
motion assy
1
三十一、下剪线部件(knife holder assemblies)
序号
Ref. No.
公司件号
Part No
参考件号
Ref. Part. no
名称
Description
数量
Number
1
3011900300
下切刀组件
knife holder assembly
1
2
30109035
下切刀盘
bracket
1
3
301530044
螺钉
screw
4
4
301212128
垫片
washer
1
5
S05047
螺钉M3×4
screw
1
6
208s11009
螺钉M3.5×4
screw
1
7
30127053
弹簧
spring
1
8
S01031
螺钉M4×4.7
screw
1
9
W01090
垫片
washer
1
10
30112111
摆杆
lever
1
11
3015s20018
螺钉M5
screw
2
12
30105025
连接板
link
1
13
301121156
压板
flat spring
1
14
30112157
压板
washer
1
15
30112158
压板
flat spring
1
16
30112159
压板
flat spring
1
17
30109037
上切刀台
upper knife lever
1
18
30112091
缓冲挡板
screw
1
19
P01031
销3×5
screw
1
20
S05217
内六角头螺钉
screw
1
21
30128041
垫片
washer
1
22
30119010
上切刀
upper knife
1
Page 6
三十四、剪线电磁铁部件 (solenoid assemblies)
序号
Parts No.
公司件号
Ref. Part. No.
名称
Description
数量
Number
1
30212183
连接板
bed pin
1
2
N01012
螺母M6
pin
2
3
302S20014
螺钉
screw
1
4
30212190
连接杆
bed pin
1
5
301S20030
螺钉
screw
1
6
30104066
固定块
Fixed block
1
7
30108004
挡圈
plug
1
8
30102111
导向轴
washer
1
9
301S11023
螺钉
screw
2
10
30108006
挡圈
Retaining ring
1
11
201S14002
螺钉
screw
1
12
30112108
铜片
sheet copper
1
13
30130017
磁铁
magnetic iron
1
14
30112182
感应安装板
bracket
1
15
3111200200
推板组件
dead plate
1
16
30127058
弹簧
escrew
1
17
30104006
曲柄
1
18
30101217
换向红杆
The reversing lever
1
19
310S20008
轴位螺钉
screw
1
20
S05068
螺钉M5X20
screw
1
21
31012072
拉板
Pull
1
22
31012077
换向垫片
spacer
1
23
S01004
螺钉M4X7.8
screw
2
24
S01004
螺钉M4X7.8
screw
1
25
301012025
钢丝固定套
stator
1
26
31012070
安装板
dead plate
1
27
S04010
螺钉M4X5.5
screw
4
28
114S20005
螺钉
screw
1
29
30112185
防尘压板
Dust depressor
1
30
30122105
防尘罩
Dust cover
1
31
114S16008
螺母
nut
2
32
W01006
垫片
gasket
1
33
W02002
弹性垫片
gasket
1
34
30130046
电磁铁芯
Electromagnetic iron
1
35
11322008
减震器
cushioning
1
36
31030007
剪线电磁铁组件
Electromagnet box shear
1
37
310300700
电磁铁下垫片
Connect the wire
1
38
13822010
电磁铁下垫片
gasket
1
39
302S20014
螺母M8
nut
1
40
30212184
支架
stents
1
41
S01004
螺钉M4X7.8
screw
2
42
30122108
防尘罩
Dust cover
1
43
30112188
防尘压板
Dust depressor
1
44
S01004
螺钉M4X7.8
screw
2
45
31030013
安全开关
Safety switch
1
46
S04010
螺钉M4X5.5
screw
2
47
30112180
下安装板
the mounting plate
1
48
S05019
螺钉
screw
2
49
30111047
电磁铁罩壳
cover
1
50
W01001
垫片
gasket
3
51
S01004
螺钉M4X7.8
screw
3
52
S05005
螺钉M5X12
screw
3
53
0型圈
o-type ring
2
54
N01027
螺母M8
nut
1
Page 8 — W4 Operation Manual
W4 Operation Manual
3.1 System parameter setting
1. In the standby state, press key to enter the parameter modes. 2. Press corresponding key and key to adjust the corresponding parameters. When the parameter values have increased and decreased, press corresponding parameters. Long press key to exit parameter interface, return to standby state.
No.
Parameter
Range
Default
Description
P00
0-2
1
language selection 0: off, 1: Chinese
P01
0-1000
4000
the maximum speed of free sewing
P02
0/1
0
Needle stop position selection
P03
0-1000
1800
Start encryption sewing speed
P04
200-3000
1000
End encryption sewing speed
P05
200-3000
1000
Start encryption sewing speed
P06
0-100
0
Start encryption sewing speed
P07
0-100
0
Start encryption sewing speed
P08
0-100
0
End encryption sewing speed
P09
0/1
0
End encryption sewing speed
P10
0-4
1
Quantity of meter to adjust
P11
0-9999
30
Soft start of switch (0: off)
P16
1-3000
50
Adjust the lift foot response time
P17
0-99
0
Automatic induction presser foot
P24
0-1024
150
Value of the G2C parameter display
P27
0-3
1
Trimming point of pedal
P30
0-31
0
Presser foot trimming mode setting
P32
1-500
60
Trimming electromagnet cycle
P33
0-100
6
Run up to needle position after trimming
P34
0/1
1
0: no action; 1: action
P37
0-600
200
Presser foot lifting electromagnet
P40
200-5500
4000
The maximum speed of constant speed
Special mode:
0: normal mode
1: simply sewing mode
2: automatic sewing mode
3: automatic setting the pulse of the
4: Automatically get the pulse of the
(stopping 50)
P41
0-9999
120
Blowing duration (ms)
P42
1-9999
300
Blowing duration (ms)
P43
0-25
0
Triming electromagnet per cycle
P45
0-100
2
Trimming electromagnet per cycle
P46
100-500
300
Trimming speed
P49
1-500
100
Presser foot lifting electromagnet
P50
1-500
150
Presser foot lifting electromagnet
P51
0-100
15
Running delay time when presser foot is lifted
P52
1-100
60
Presser foot lifting selection function
P53
0/1
0
0: off, 1: on
P56
0-100
35
Presser foot lifting electromagnet
P57
0/1
1
Run up to needle position after trimming
P58
0/1
1
0: no action; 1: action
P60
0-600
200
Presser foot lifting electromagnet
3.2 Monitor mode
No.
Description
No.
Description
010
Stitch counter
025
011
Counter for sewing pieces
026
012
The head of real speed
027
013
State of encoder
028
014
DC voltage
029
015
Machine speed
02A
021
Phase current
02B
022
The initial electrical angle
02C
023
Machine angle
030-037
3.3 The warning message
Alarm code
Description
Corrective
Err-01
Motor circuit failure
Turn off the power switch, restart after 30 seconds. If the controller still does not
work, please replace the controller and inform the manufacturer.
Err-02
Hardware overcurrent
Software flow
Err-03
Under-voltage
Disconnect the power to check the input power supply voltage is low or not less than 176V. If the power supply voltage is low, please start the controller after
recovers the voltage. If the controller still does not work, please inform the
manufacturer and replace the controller.
Err-04
Over-voltage when the
machine is off
Disconnect the power, check and if the input voltage is too high (higher than
264V). If yes, please restart the controller when the normal voltage is resumed. If the
controller still does not work, when the voltage is at normal level, please replace the
controller and inform the manufacturer.
Err-05
Over-voltage in operation
Turn off the power. Check carefully, if the solenoid connection is loose or
damaged, please change it in time. Then restart the system after confirmation, if it still
does not work, please inform the manufacturer and replace the controller.
Err-06
Solenoid circuit fault
Err-07
Motor current measuring
failure
Turn off the power switch, restart after 30 seconds to see if it works well. If such failure
happens frequently, seek technical support.
Err-08
Motor speed over-protection
Turn off the system power, check whether the motor power input plug is loose, off or
broken, or there is something tangled on the machine head. Please make them correct
then restart the system. If it still does not work, please inform the manufacturer and
replace the controller.
Err-09
Brake-circuit fault
Turn off the system power. Check carefully, if white braking resistor connector on the
power board is loose or fell off, please plug it tight then restart the system. If it still does
not work, please inform the manufacturer and replace the controller.
Err-10
Communication failure
Check carefully, if the connection between the control panel and controller is off, loose,
or broken, please make it correct then restart the system. If it still does not work, please
inform the manufacturer and replace the controller.
Err-11
Machine head needle
positioning failure
Check if the connection line between machine head synchronizer and controller is
loose or not, restore and restart the system. If it still does not work, please replace the
controller and inform the manufacturer.
Err-12
Initial motor electrical angle
failure
Try 2 to 3 more times after power down
If it still does not work, please replace the controller and inform the manufacturer.
Err-13
Motor HALL failure
Turn off the system power. Check if the motor sensor plug is loose or dropped off,
restore and restart the system. If it still does not work, please replace the controller
and inform the manufacturer.
Err-14
DSP Read/Write EEPROM
failure
Err-15
Motor over-speed protection
Err-16
Motor reversion
Err-17
HMI Read Write
Err-18
EEPROM failure
Err-19
Motor overhead
杰克缝纫机股份有限公司
全球销量领先
地址: 浙江省台州市椒江区模具城十五号
邮编: 318000
邮箱: china@jacksewing.com
http://www.chinajack.com
电话: 0086-0576-65777788 6577799
传真: 0086-0576-65777758
国际事业部
电话: 0086-0576-65777782 65777774
传真: 0086-0576-65777787
海外销售电话: 400-8976858
http://www.chinajack.com
资料如有更改,恕不另行通知,以实物为准。
2017.7