Yamato UT Spares Parts Book PDF — View & Download | Jintex
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Parts index — Yamato UT Sparestap a row to open its page

Page 3 — CONTENTS

Yamato UT Spares parts on page 3
RefPart numberPart nameQty
1.1Operating procedure for UT-2 device
1.2Operating procedure for UT-4/ST device
2.1Detector switch
2.1.1Adjusting detector switch
2.1.2Connecting detector switch
2.2Connecting solenoid
4.1Installing plunger rod
4.2Stroke of solenoid
4.3Solenoid return spring
4.4Position of lower knife
4.5Relation between upper and lower knives
4.6Positions of clamp spring and clamp spring presser
4.7Pressure of clamp spring
4.8Position of upper knife carrier
4.9Relation between lower knife and needle
4.10Position of lower knife tip
4.11Lower knife carrier guide (upper)
4.12Relation between lower knife and needle thread or looper thread

Page 4 — CONTENTS

Yamato UT Spares parts on page 4
RefPart numberPart nameQty
5.1Tension release block
5.2Tension release connecting plate
5.3Thread pull-off lever
5.4Looper thread pull-off
5.5Tension disc seprator
5.6Thread pull-off hook unit
6.1Wiper and needles
6.2Distance of wiper
6.3Wiper and thread clamp rubber
6.4Standard position of solenoid support
6.5Standard position of solenoid lever
6.6Standard position of wiper
8.1Position of movable trimming knife
8.2Engagement between movable and fixed trimming knives
8.3Adjusting stroke of movable trimming knife
8.4Pressure of thread clamp spring
8.5Adjusting spring
8.6Adjusting thread pull-off hook unit

Page 11 — 4.Adjusting thread trimming mechanism

Yamato UT Spares parts on page 11
RefPart numberPart nameQty
12lower knife
34lower knife carrier
5screws
6needle thread hook
8corner
7upper knife
9looper thread hook
10screws

Page 13 — 4.9 Relation between lower knife and needle

Yamato UT Spares parts on page 13
RefPart numberPart nameQty
11lower knife
22nuts
33connecting block
44needle thread hook

Page 17 — 5.4 Looper thread pull-off

Yamato UT Spares parts on page 17
RefPart numberPart nameQty
11looper thread pull-off
22looper thread pull-off eylet

Page 18 — 5.Adjusting tension release mechanism

Yamato UT Spares parts on page 18
RefPart numberPart nameQty
screw
tension release adjusting eccentric
tension disc separator
screw
tension pull-off bar
thread pull-off eyelet
thread pull-off bar holder
screws
thread pull-off hook unit
thread pull-off hook unit

Page 28

Yamato UT Spares parts on page 28
RefPart numberPart nameQty
1UT DEVICE(1)
2SCREW
3BRACKET
4SCREW
5BRACKET
6TERMINAL BLOCK
7BRACKET
8SCREW
9SCREW
10SCREW
11CLAMP
13SPRING
14ROD
15SLEEVE
16BRACKET
17ROD
18SPRING
19WASHER
20BRACKET
21SCREW
22BRACKET
23BRACKET
24SCREW
25SPRING
26BRACKET
27COLLAR
28SCREW
29BRACKET
30SCREW

Page 29 — UT DEVICE(1)

Yamato UT Spares parts on page 29
RefPart numberPart nameQty
3100526Tension Release Block
007610Screw(M4-0.7 × 10)
3100525Tension Release Connecting Plate
110009Screw(M4-0.7 × 8)
170009Screw(M4-0.7 × 4)
3100536Terminal Holder, Complete Set
3100535Terminal Holder Support
0063586Terminal Holder
009985Screw(M2.5-0.45 × 10)
110012Screw(M4-0.7 × 5)
0063612Cord Clamp(4N- φ 6.8)
009736Screw(M4-0.7 × 6)
0022836Synchronizer Positioning Pin
0022837Synchronizer Cushion
3100529Thread Pull-off Eyelet
3500530Thread Pull-off Bar
0063076Swing-proof Spring
0077179Retaining Ring
3500514Thread Pull-off Hook Unit
003657Screw(M4-0.7 × 3)
3500516Thread Pull-off Bar Holder
0094396Thread Pull-off Bar Holder
007006Screw(9/64-40 × 7)
0033024Retaining Ring
0090856Tension Disc Eyelet
3500360Collar(9 × 15 × 7.5mm)
160001Screw(M4-0.7 × 4)
3101202Connector Supporting Plate
110013Screw(M4-0.7 × 8)

Page 30

Yamato UT Spares parts on page 30
RefPart numberPart nameQty
1UT DEVICE(2)
2MOTOR
3PULLEY
4NUT
5WASHER
6WASHER
7CIRCLIP
8SCREW
9BRACKET
10SCREW
11BRACKET
12BRACKET
13SCREW
14BRACKET
15BRACKET
16SCREW
17BRACKET
18SCREW
19BRACKET
20NUT
21BRACKET
22WASHER
23SHAFT
24BRACKET
25SCREW
26SHAFT
27SPRING
28SCREW
29SPRING
30SHAFT
31SPRING
32BRACKET
33NUT
34THREADED ROD
35BRACKET
36BRACKET
37WASHER

Page 31 — UT DEVICE (2)

Yamato UT Spares parts on page 31
RefPart numberPart nameQty
10011802Trimming Solenoid, Complete Set1
20011801Trimming Solenoid1
30063579Solenoid Dust-proof Cover2
4000140Nut2
5000598Washer1
6000597Anti-shock Rubber1
70077410Retaining Ring2
8005650Screw(M5-0.8 × 14)3
93100524Trimming Solenoid Support1
10120013Screw(M6-1 × 15)2
110063610Switch, Complete Set1
120063607Switch Support1
13110004Screw(M3.5-0.6 × 8)1
140063606Switch1
150063609Switch Cover1
16009984Screw(M2.3-0.4 × 10)2
170063608Switch Guide1
18110002Screw(M3-0.5 × 5)2
190036133Cord Clamp(5N- φ 8.4)1
20000148Nut2
210095388Plunger Connecting Rod1
22001457Packing Screw(1/64-40 × 3.3)2
230095389Plunger Connecting Rod Pin1
243100520Plunger1
25160003Screw(M5-0.8 × 5)2
263100532Solenoid Return Shaft1
270093491Collar(8 × 16 × 8mm)1
28009508Screw(11/64-40 × 7.5)1
290095336Solenoid Return Spring1
30180006Screwed Pin(M5-0.8 × 6)1
313100523Connecting Block(Right) Support Spring1
323120157Connecting Block(Right)1
33100002Nut3
34190029Connecting Rod(M5-0.8 × 40)1
353100538Connecting Block(Left)1
36110062Screw(M3.5-0.6 × 8)2
37000014Washer2

Page 32

Yamato UT Spares parts on page 32
RefPart numberPart nameQty
1Lever
2Lever
3Screw
4Plate
5Screw
6Bracket
7Lever
8Screw
9Plate
10Plate
11Lever
12Screw
13Lever
14Screw
15Plate
16Screw
17Screw
18Screw
19Plate
20Lever
21Lever
22Plate
23Screw
24Lever
25Screw
26Lever
27Screw
28Screw
29Washer
30Spring
31Screw
32Base Plate
33Plate
34Screw
35Screw
36Screw
37Washer
38Main Body
39Lever
40Screw
41Motor
42Screw
43Lever
44Screw
45Washer
46Screw
47Screw
48Screw
49Lever
50Lever
51Plate
52Screw
53Lever
54Screw
55Bush
56Cover
57Screw

Page 33 — UT DEVICE(3)

Yamato UT Spares parts on page 33
RefPart numberPart nameQty
3151006Looper Thread Pull-off Eyelet1
3151001Upper Knife Carrier Support Spring1
110030Screw(M3-0.5 × 2.6)3
3151000Lower Knife Carrier Guide1
110026Screw(M3-0.6 × 6)2
3151015Trimming Mechanism, C. Set1
3100506Lower Knife Driving Lever1
170005Screw(M4-0.7 × 6)2
3151004Lower Knife Carrier1
3151020Looper Thread Pull-off1
3100513Lower Knife1
3100560Supplementary Spring1
3500503Upper Knife Carrier1
190006Screw(M4-0.7 × 4)2
3100512Upper Knife1
110024Screw(M2-0.4 × 6)2
110025Screw(M2-0.4 × 10)1
110023Screw(M2-0.4 × 3.5)1
3100507Upper Knife Guide1
3100508Thread Clamp Spring1
3100509Clamp Spring Pressure1
3100510Clamp Spring Pressure Holder1
130005Screw(M2-0.4 × 4)2
3100511Clamp Spring Pressure Adjusting Piece1
100006Nut2
3100503Knife Guide Lever2
3100504Knife Guide Lever Right(Left)1
130003Screw(M4-0.7 × 7.3)2
3100505Knife Guide Lever Ring(Right)1
3100515Upper Knife Carrier Spring1
170006Screw(M4-0.7 × 2.5)1
3100579Crank Chamber Cover1
3500510Upper Knife Carrier Stop1
130021Screw(M4-0.7 × 5)1
130004Screw(M4-0.7 × 12)1
110091Screw(M3-0.5 × 3)1
000002Spring Washer1

Page 34

Yamato UT Spares parts on page 34
RefPart numberPart nameQty
1UT DEVICE (3)
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Page 35 — UT DEVICE(3)

Yamato UT Spares parts on page 35
RefPart numberPart nameQty
383169924Wiper Mechanism, C. Set1
393161015Solenoid Bracket1
40110016Screw(M4-0.7 × 15)2
411062035Wiper Solenoid1
42000012Nut2
433161025Solenoid Lever1
44140014Screw(M4-0.7 × 8)1
45007779Retaining Ring1
463161020Solenoid Lever Pin1
47140010Screw(M4-0.7 × 6)1
483161019Wiper Bar Guide1
493161022Wiper Bar1
503161028Wiper1
513161027Wiper Holder1
52240009Screw(1/8-44 × 4.8)1
533161029Thread Clamp Rubber1
54110002Screw(M3-0.5 × 5)1
552100265Spacer1
563161026Solenoid Cover1
57110012Screw(M4-0.7 × 5)2

Page 36 — UT DEVICE(4)

Yamato UT Spares parts on page 36
RefPart numberPart nameQty
11UT DEVICE
22BASE
33COVER
44WASHER
55NUT
66STUD BOLT
77WASHER
88CYLINDER
99BOLT
1010NUT
1111WASHER
1212WASHER
1313NUT
1414STUD BOLT
1515BRACKET
1616BOLT
1717SCREW
1818LINK
1919SCREW
2020PIN
2121CHAIN

Page 37 — UT DEVICE(4)

Yamato UT Spares parts on page 37
RefPart numberPart nameQty
13100571Presser Foot Lifter Solenoid, C. Set1
23100570Solenoid Support1
3000070Hanging Nut4
4000162Washer8
5000016Nut12
6009865Hanging Bolt(M8-1.25 × 220)4
7000676Spring Washer8
80011733Presser Foot Lifter Solenoid1
9009970Screw(M6-1 × 20)4
10000011Nut1
11000528Washer1
12000588Anti-shock Rubber2
13000306Nut1
140064045Lifter Connecting Rod1
150064046Lifter Connecting Link2
160035301Connecting Link Pin2
170033024Retaining Ring2
180064047Presser Foot Lifter Solenoid Lever1
19009853Screw(11/64-40 × 6.5)1
200032786Solenoid Lever Pin1
210037912Chain1

Yamato UT Spares — parts catalog

Page 1 — Instruction Manual Parts List

Yamato Instruction Manual Parts List ELECTRIC UNDER THREAD TRIMMING DEVICE ELECTRIC TOP COVER THREAD TRIMMING DEVICE UT UT-2, UT-4/ST2 VES2700-8 class VES3700-8 class Thank you for having purchased UT device. Before using your UT device, please read the instruction manual and understand the contents well. After reading the instruction manual, please keep it in a location where it is easily accessible to the operator. YAMATO SEWING MACHINE MFG. CO.,LTD. jintex.in

Page 2

jinttex.in jintex.in

Page 3 — CONTENTS

CONTENTS 1. Proper operation 1 1.1 Operating procedure for UT-2 device 1 1.2 Operating procedure for UT-4/ST device 2 2. Wiring 3 2.1 Detector switch 3 2.1.1 Adjusting detector switch 3 2.1.2 Connecting detector switch 4 2.2 Connecting solenoid 5 3. Installing synchronizer 6 4. Adjusting thread trimming mechanism 6 4.1 Installing plunger rod 6 4.2 Stroke of solenoid 6 4.3 Solenoid return spring 7 4.4 Position of lower knife 7 4.5 Relation between upper and lower knives 8 4.6 Positions of clamp spring and clamp spring presser 8 4.7 Pressure of clamp spring 8 4.8 Position of upper knife carrier 9 4.9 Relation between lower knife and needle 10 4.10 Position of lower knife tip 10 4.11 Lower knife carrier guide (upper) 11 4.12 Relation between lower knife and needle thread or looper thread jintex.in

Page 4 — CONTENTS

CONTENTS 5. Adjusting tension release mechanism 12 5.1 Tension release block 12 5.2 Tension release connecting plate 12 5.3 Thread pull-off lever 12 5.4 Looper thread pull-off 13 5.5 Tension disc seprator 14 5.6 Thread pull-off hook unit 14 6. Adjusting wiper 15 6.1 Wiper and needles 15 6.2 Distance of wiper 15 6.3 Wiper and thread clamp rubber 15 6.4 Standard position of solenoid support 16 6.5 Standard position of solenoid lever 16 6.6 Standard position of wiper 16 7. Presser foot lifter mechanism 17 8. ST2 device 18 8.1 Position of movable trimming knife 18 8.2 Engagement between movable and fixed trimming knives 19 8.3 Adjusting stroke of movable trimming knife 20 8.4 Pressure of thread clamp spring 20 8.5 Adjusting spring 21 8.6 Adjusting thread pull-off hook unit 21 Attention The description in this instruction manual is subject to change for improvements of the commodity without notice. jintex.in

Page 5 — 1.Proper operation

1.Proper operation CAUTION Be sure to place a fabric under the presser foot when operating. 1.1 Operating procedure for UT-2 device The motor can be selected 1 position or 2 position. The operating procedure for 1 position and 2 posi- tion is mentioned below. (1) Place a fabric under the presser foot and toe down the pedal. (Fig. 1 ①) The machine starts sewing. (2) Release the pedal. (Fig. 1 ②) The needle stops at the lowest point. (Skip this procedure when 1 position is selected.) (3) Heel back the pedal. (Fig. 1 ③) The needle rises and stops at the highest point. The trimming knife mechanism operates to cut the needle and the looper threads under the stitch plate. The looper thread is held with the clamp spring. The wiper operates to hold the needle thread with the clamp spring. And then, the presser foot is raised. (4) Release the pedal. (Fig. 1 ②) The presser foot is lowered. NOTE The presser foot can be moved up and down by heeling back the pedal to the positions ② and ③ until the pedal is toed down to the position ①. Fig. 1 start ② neutral ③ thread trimming presser foot lifting 1 jintex.in VES/UT

Page 6 — 1.2 Operating procedure for UT-4/ST device

1.Proper operation 1.2 Operating procedure for UT-4/ST device The motor can be selected 1 position or 2 position. The operating procedure for 1 position and 2 posi- tion is mentioned below. (1) Place a fabric under the presser foot and toe down the pedal. (Fig. 2 ①) The machine starts sewing. (2) Release the pedal. (Fig. 2 ②) The needle stops at the lowest point. (Skip this procedure when 1 position is selected.) (3) Heel back the pedal. (Fig. 2 ③) The needle rises and stops at the highest point. The trimming knife mechanism operates to cut the needle and the looper threads under the stitch plate. The looper thread is held with the clamp spring. ST2 device operates to cut and hold the top cover thread. And then, the presser foot is raised. (4) Release the pedal. (Fig. 2 ②) The presser foot is lowered. NOTE The presser foot can be moved up and down by heeling back the pedal to the positions ② and ③ until the pedal is toed down to the position ①. Fig. 2 start neutral thread trimming presser foot lifting VES/UT 2 jintex.in

Page 7 — 2.Wiring

2.Wiring 2.1 Detector switch 2.1.1 Adjusting detector switch The detector switch works so that the machine does not run until the trimming knife returns to its original position. (1) Loosen the screws ① and ②. (2) Adjust the positions of the detector switch③ and the switch guide ④ as below. Make the switch turn ON when the trimming knife returns to its original position. Make the switch turn OFF when the front of the upper knife touches the looper with mov- ing the air cylinder by hand. (3) Tighten the screws ① and ② securely. Fig. 3 2.1.2 Connecting detector switch (1) Connect the cords of the detector switch to the 3P-connector with the numbers as below. black cord : ① white cord : ③ red cord : ② (2) Connect the 3P-connector of the detector switch to that of the intermediate cable. Fig. 4 black white red ① ③ ② 3 jintex.in VES/UT

Page 8 — 2.2 Connecting solenoid

2.Wiring 2.2 Connecting solenoid N O T E Never short out black and red, or black and green. If shorted, it can cause the damage to the internal circuit. wiper and ST2 solenoid trimming solenoid red green black motor Fig. 5 black red green motor Fig. 6 VES/UT 4 jintex.in

Page 9 — 3.Installing synchronizer

3.Installing synchronizer CAUTION Unplug the solenoids for trimming and ST2 device from the control box for the motor. If not, the parts may be touched and broken. (1) Install the synchronizer① on the machine pul- ley and tighten the screws② slightly. (2) Set the synchronizer positioning pin③ into the groove of the synchronizer① and tighten the screw④ securely. (3) Turn the motor switch "ON". (4) Toe down the pedal to sew two or three stitches. (5) Heel back the pedal. Then the needle stops a certain position. (6) Loosen the screws②. Rotate the pulley clock- wise to align the line of the handwheel⑤ with the hole⑥ of the machine arm while keeping the positions of the screws② tate the shaft of the synchronizer). NOTES 1. The needle bar is at the highest point at (6). 2. Use this device when the needle bar is at the position 0.5 mm below its highest point by further rotating the pulley. (7) Toe down the pedal to sew a few stitches. Check that the needle bar stops at the position 0.5 mm below its highest point. After installing the synchronizer, plug the sole- noids for trimming and ST2 device in the prescribed positions. Fig. 7 Fig. 8 5 jintex.in VES/UT

Page 10 — 4.Adjusting thread trimming mechanism

4.Adjusting thread trimming mechanism WARNING ALWAYS turn the motor switch OFF and check that the motor has been already stopped. 4.1 Installing plunger rod Set the plunger connecting rod ① and the plunger ② to the solenoid return shaft and the trimming solenoid shaft with the nuts ③ and ④ so that the solenoids shift smoothly right and left. Fig. 9 4.2 Stroke of solenoid The stroke of the solenoid is 15 mm. Remove the solenoid dust-proof cover ⑤ and loosen the nuts ⑥ to adjust it. CAUTION Readjust the thread trimming mechanism after changing the stroke of the solenoid. 4.3 Solenoid return spring The standard position of the collar ⑦ is 25 mm apart from the end of trimming solenoid support ⑧ when the plunger of the solenoid is at the left (the solenoid dose not operate). CAUTION Supply oil in the oiling hole (red) of the trimming solenoid support ⑧ once a week. Fig. 10 Fig. 11 VES/UT 6 jintex.in

Page 11 — 4.Adjusting thread trimming mechanism

4.Adjusting thread trimming mechanism 4.4 Position of lower knife CAUTION Operate the trimming knife mechanism manually only when the needle is at the highest point. If not, the parts may be touched and broken. (1) Set the part 2 on the lower knife 1 parallel to the part 4 on the lower knife carrier 3. (2) Tighten the screws 5 securely. Fig. 12 4.5 Relation between upper and lower knives (1) Loosen the screws 10. (2) Adjust the needle thread hook 6 of the lower knife to pass at the corner 8 of the upper knife 7. (3) Move the upper knife 7 right or left to make the engagement between the looper thread hook 9 and the upper knife 7 to 0.5 mm when the lower knife is at the extreme right. (4) Tighten the screws 10 securely. Fig. 13 7 jintex.in VES/UT

Page 12 — 4.Adjusting thread trimming mechanism

4.Adjusting thread trimming mechanism 4.6 Positions of clamp spring and clamp spring presser (1) Loosen the screws ②. (2) Set the part ④ of the lower knife ① even with the back of the clamp spring ③ when the lower knife moves to the right. (3) Tighten the screws ② securely. (4) Loosen the screws ⑥. (5) Set the back of the clamp spring pressure ⑤ even with the backs of the lower knife ① and the clamp spring ③. (6) Make the distance between the left tip of the clamp spring pressure ⑤ and the upper knife tip to 1 mm. (7) Tighten the screws ⑥ securely. Fig. 14 4.7 Pressure of clamp spring The looper thread is caught and held with the clamp spring ③ after cutting it. Turn the adjusting screw ⑦ to adjust the pressure. • To increase the pressure, turn it clockwise. • To decrease the pressure, turn it counter- clockwise. Keep the pressure to a minimum for holding the looper thread. Fig. 15 4.8 Position of upper knife carrier The upper knife carrier ⑨ slides to the left si- multaneously with the lower knife carrier ⑧. And it stops by touching the upper knife carrier stop ⑩. The upper knife slides under the stitch plate. The upper knife carrier stop positions with the screws ⑪ automatically. Fig. 16 VES/UT 8 jintex.in

Page 13 — 4.9 Relation between lower knife and needle

4.Adjusting thread trimming mechanism 4.9 Relation between lower knife and needle (1) Loosen the nuts ②. (2) Move the lower knife ① at the extreme left. (3) Move the connecting block ③ right or left to make the distance between the needle thread hook ④ and the left needle to 3.5 - 4.5 mm. (4) Tighten the nuts ② securely. Fig. 17 Fig. 18 3.5 - 4.5 mm 9 VES/UT jintex.in

Page 14 — 4.Adjusting thread trimming mechanism

4.Adjusting thread trimming mechanism 4.10 Position of lower knife tip (1) Move the lower knife to the left. (2) When the distance between the tip of the lower knife and the right end of the looper is 12 mm, center the tip with the flat part of the looper. (3) Loosen the screw and turn the knife guide lever ring(right) to adjust the tip . To move the tip backward, turn the ring clockwise. To move the tip forward, turn the ring counterclockwise. (4) Tighten the screw securely. Fig. 19 Fig. 20 4.11 Lower knife carrier guide (upper) The upper knife carrier slides to the left simul- taneously with the lower knife carrier. And it stops by touching the upper knife carrier stop. (1) Loosen the screws (2) Make the clearance between the lower knife carrier and the lower knife carrier guide (upper) to 0.05 - 0.1 mm when the upper knife carrier stops. (3) Tighten the screws securely. Fig. 21 VES/UT 10 jintex.in

Page 15 — 4.12 Relation between lower knife and needle thread or looper thread

4.Adjusting thread trimming mechanism 4.12 Relation between lower knife and needle thread or looper thread After all adjustings, recheck following points before sewing. ★ The lower knife① should pass through the needle thread loops ② and ③, and the hook ④ should pass in front of the looper thread. Fig. 22 ★ The needle and the looper threads are pulled with the hooks ④ and ⑤ to the right when the lower knife ① returns. Then the upper knife cuts the threads. Fig. 23 11 jintex.in VES/UT

Page 16 — 5.Adjusting tension release mechanism

5.Adjusting tension release mechanism WARNING ALWAYS turn the motor switch OFF and check that the motor has been already stopped. 5.1 Tension release block (1) Loosen the screw ③. (2) Make the clearance between the trimming sole- noid support ① and the tension release block ② to 1 mm when the rod of the trimming sole- noid is at the left (the trimming mechanism does not operate). (3) Tighten the screw ③ securely. Fig. 24 5.2 Tension release connecting plate Adjust it referring to Figs. 24 and 25. (1) Loosen the screw ③. (2) Adjust the position of the tension release block ② so that the tension release connecting plate ④ is in the center between the screw head ⑤ and the tension release lever ⑥. (3) Tighten the screw ③ securely. Fig. 25 5.3 Thread pull-off lever (1) Loosen the screw ⑧ of the tension release le- ver on the rear of the machine frame. (2) Raise the thread pull-off lever ⑦ at the high- est point. (3) Tighten the screw ⑧ securely. Fig. 26 VES/UT 12 jintex.in

Page 17 — 5.4 Looper thread pull-off

5.Adjusting tension release mechanism 5.4 Looper thread pull-off When using stretchable thread like woolly for the looper, use the looper thread pull-off ① and the looper thread pull-off eylet ② if required. Fig. 27 13 jintex.in VES/UT

Page 18 — 5.Adjusting tension release mechanism

5.Adjusting tension release mechanism 5.5 Tension disc separator (1) Loosen the screw② of the tension release adjusting eccentric①. (2) Position the tension disc separator③ by turning the tension release adjusting eccentric① so that the thread tension discs can open as fast as possible. To open it fast, lower the tension disc separator③. (3) Loosen the screw⑦ to set the top of the tension pull-off bar④ 35 mm extruded from that of the thread pull-off eyelet⑤. (4) Fix the tension pull-off bar④ to the thread pull-off bar holder⑥ with the screw⑦. 35 mm 5.6 Thread pull-off hook unit Adjust the position of the thread pull-off hook unit⑨ without remaining of the needle thread too much on the fabric surface at the beginning of sewing. Loosen the screws⑧ to adjust them. To decrease the thread pull-off amount, raise the thread pull-off hook unit⑨. To increase the thread pull-off amount, lower the unit⑨. CAUTION 1. If the thread pull-off amount of the hook unit⑨ is too little, the stitch cannot formed at the beginning of sewing. 2. Use the thread pull-off hook unit⑩ only when using woolly thread for the looper. When not using, raise it at the position the thread does not pull-off. Fig. 28 VES/UT 14 jintex.in

Page 19 — 6.Adjusting wiper

6.Adjusting wiper WARNING ALWAYS turn the motor switch OFF and check that the motor has been already stopped. 6.1 Wiper and needles The shaft of the solenoid is out 0.9 mm forward while turning when the solenoid operates. Turn the solenoid lever ⑨ downward while pulling toward the operator to adjust it. (1) Raise the needles at the heighest points. (2) Loosen the screw ③ so that the hook ② of the wiper ① passes 2.5 - 3.0 mm from front of the center of the needle. (Figs. 29 and 30) (3) Loosen the screw ④ to pass the wiper ① 1.0 mm below the left needle. (Figs. 29 and 30) Fig. 29 6.2 Distance of wiper Adjust the distance from the center of the needle bar to the hook ② to 6.0 mm when the wiper ① is at the extreme left. Loosen the screw ⑤ of the wiper holder to adjust it. (Figs. 29 and 30) 6.3 Wiper and thread clamp rubber Loosen the screw ⑦ to hold the needle thread slightly with the thread clamp rubber ⑥ and the wiper ① when the wiper ① returns. (Fig. 31) Fig. 30 Fig. 31 15 jintex.in VES/UT

Page 20 — 6.Adjusting wiper

6.Adjusting wiper 6.4 Standard position of solenoid support Make the clearance between the machine arm and the solenoid support① to 3 mm. Fig. 32 6.5 Standard position of solenoid lever Make the clearance between the solenoid support① and the solenoid lever② to 2.5 mm. Also set the solenoid lever② horizontally when it returns. Fig. 33 6.6 Standard position of wiper Make the distance between the wiper holder③ and the end of the wiper ④. Fig. 34 VES/UT 16 jintex.in

Page 21 — 7.Presser foot lifter mechanism

7.Presser foot lifter mechanism WARNING ALWAYS turn the motor switch OFF and check that the motor has been already stopped. (1) Fix the plunger ② with the nut ①. (2) Adjust the presser foot to raise by 7 mm with the chain ③ when the plunger ② moves in the direction X (the solenoid operates). (3) Adjust the chain with slack slightly when the plunger ② moves in the direction Y. Fig. 35 17 jintex.in VES/UT

Page 22 — 8.1 Position of movable trimming knife

8.ST2 device ALWAYS turn the motor switch OFF and check that the motor has been already stopped. 8.1 Position of movable trimming knife (1) Align the line of the handwheel ① with the hole ② of the machine arm (the needle is at the highest point). (2) Insert a pair of tweezers through the hole ④ to set the movable trimming knife ③ at the lowest point. CAUTION Never touch the movable trimming knife ③ to the presser foot, the left needle ⑤, and the spreader ⑥ when lowering. If touched them, loosen the screws ⑦ and ⑧ to adjust it. (3) Loosen the screws ⑧ to cross the movable trim- ming knife ③ tip over the top cover thread when the movable trimming knife ③ is at the lowest point. NOTE Adjust the tip ⑨ of the movable trimming knife ③ 5.5 - 6.0 mm above the top of the stitch plate as standard. (4) After that, tighten the screws ⑦, ⑧, and ⑩ securely. (5) Check the position of the movable trimming knife ③ while moving it up and down. Fig. 36 Fig. 37 presser foot stitch plate Fig. 38 5.5- 6.0 mm VES/UT 18 jintex.in

Page 23 — 8.2 Engagement between movable and fixed trimming knives

8.ST2 device 8.2 Engagement between movable and fixed trimming knives The engagement between the movable trimming knife ① and the fixed trimming knife② is set to 0 - 0.5 mm in Fig. 96 at shipment. (1) Loosen the screw③ of the solenoid lever ④. (2) Engage the fixed trimming knife ② with the movable trimming knife ① to 0 - 0.5 mm when the knife ① is inmost. (3) Tighten the screw ③ securely. Fig. 39 from the back side Fig. 40 19 jintex.in VES/UT

Page 24 — 8.3 Adjusting stroke of movable trimming knife 8.4 Pressure of thread clamp spring

8.ST2 device 8.3 Adjusting stroke of movable trimming knife The stroke from the tip of the movable trimming knife to the fixed trimming knife is set to 19.5 mm at shipment. (1) Loosen the nut . (2) Apply the adjusting screw tip to the sole- noid lever when the stroke is 19.5 mm and the movable trimming knife is out fully. (3) Tighten the nut securely. Fig. 41 from the back side 19.5 mm 8.4 Pressure of thread clamp spring Keep the pressure to a minimum for holding the threads. (1) Loosen the nut . (2) Adjust the pressure with the adjusting screw so that the thread clamp spring and the mov- able trimming knife hold the threads cut with the knives. To increase the pressure, tighten the adjust- ing screw . (3) Tighten the nut securely. Fig. 42 VES/UT 20 jintex.in

Page 25 — 8.5 Adjusting spring 8.6 Adjusting thread pull-off hook unit

8.ST2 device 8.5 Adjusting spring Loosen the screw and move the spring hanger to adjust it. from the back side sping increase decrease Fig. 43 8.6 Adjusting thread pull-off hook unit To decrease the thread pull-off amount, raise the thread pull-off hook unit To increase the thread pull-off amount, lower it 3 NOTES 1. The feed of the thread should be as much as possible. If not enough, the top cover thread cannot be held after cutting. 2. When using stretchable thread like woolly, thread through the top cover thread eyelet ④. Fig. 44 21 jintex.in VES/UT

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jinttex.in jintex.in

Page 27 — ILLUSTRATED SPARE PARTS LIST

ILLUSTRATED SPARE PARTS LIST VES/UT jintex.in

Page 28

1 UT DEVICE(1) 5 4 3 2 6 9 8 7 10 11 EXTRA PARTS 29 30 13 14 15 18 19 20 21 17 20 21 20 21 22 22 21 23 24 25 26 16 27 28 VES/UT jintex.in

Page 29 — UT DEVICE(1)

UT DEVICE(1) 1 Ref.No Parts No. Description 品 名 Amt. Req 1 3100526 Tension Release Block 糸緩メブロック 1 2 007610 Screw(M4-0.7 × 10) 止ネジ 1 3 3100525 Tension Release Connecting Plate 糸緩メ連結板 1 4 110009 Screw(M4-0.7 × 8) 止ネジ 2 5 170009 Screw(M4-0.7 × 4) 止ネジ 1 6 3100536 Terminal Holder, Complete Set 端子台(組) 1 7 3100535 Terminal Holder Support 端子台取付板 1 8 0063586 Terminal Holder 端子台 1 9 009985 Screw(M2.5-0.45 × 10) 止ネジ 2 10 110012 Screw(M4-0.7 × 5) 止ネジ 4 11 0063612 Cord Clamp(4N- φ 6.8) コードクランプ 1 12 13 009736 Screw(M4-0.7 × 6) 止ネジ 1 14 0022836 Synchronizer Positioning Pin ポジショナピン 1 15 0022837 Synchronizer Cushion ポジショナピンクッション 1 16 3100529 Thread Pull-off Eyelet 糸緩メ糸道 1 17 3500530 Thread Pull-off Bar 糸緩メ棒 1 18 0063076 Swing-proof Spring 糸緩メ棒防振バネ 1 19 0077179 Retaining Ring ストップリング 1 20 3500514 Thread Pull-off Hook Unit 糸緩メフック(組) 3 21 003657 Screw(M4-0.7 × 3) 止ネジ 5 22 3500516 Thread Pull-off Bar Holder 糸緩メフック(組) 2 23 0094396 Thread Pull-off Bar Holder 糸緩メ棒連結片 1 24 007006 Screw(9/64-40 × 7) 止ネジ 1 25 0033024 Retaining Ring ストップリング 1 26 0090856 Tension Disc Eyelet 糸調子皿糸道 1 27 3500360 Collar(9 × 15 × 7.5mm) カラー 1 28 160001 Screw(M4-0.7 × 4) 止ネジ 2 29 3101202 Connector Supporting Plate 取付板 1 30 110013 Screw(M4-0.7 × 8) 止ネジ 2 Device classification 装置の種類 Mark Wiper Foot Lifter Trimming Solenoid Solenoid 記号 糸切リソレノイド ワイパソレノイド 押工場ゲノレノイド UT-2 0011802 3169920 3100571 UT-4 X O X ・ ・ ・ Assembled---有り jintex.in VES/UT

Page 30

2 UT DEVICE(2) 1 3 7 8 16 15 14 36 12 10 19 13 20 21 22 23 24 25 26 9 28 29 31 30 33 35 33 32 34 33 VES/UT jintex.in

Page 31 — UT DEVICE (2)

UT DEVICE (2) Ref.No Parts No. Description 品 名 Amt. Req 1 0011802 Trimming Solenoid, Complete Set 糸切りリソレノイド(組) 1 2 0011801 Trimming Solenoid 糸切りリソレノイド 1 3 0063579 Solenoid Dust-proof Cover ソレノイド防塵カバー 2 4 000140 Nut ナット 2 5 000598 Washer ワッシャ 1 6 000597 Anti-shock Rubber 緩衝ゴム 1 7 0077410 Retaining Ring ストップリング 2 8 005650 Screw(M5-0.8 × 14) 止ネジ 3 9 3100524 Trimming Solenoid Support ソレノイド取付台 1 10 120013 Screw(M6-1 × 15) 止ネジ 2 11 0063610 Switch, Complete Set スイッチ(組) 1 12 0063607 Switch Support スイッチ取付板 1 13 110004 Screw(M3.5-0.6 × 8) 止ネジ 1 14 0063606 Switch スイッチ 1 15 0063609 Switch Cover スイッチカバー 1 16 009984 Screw(M2.3-0.4 × 10) 止ネジ 2 17 0063608 Switch Guide スイッチガイド 1 18 110002 Screw(M3-0.5 × 5) 止ネジ 2 19 0036133 Cord Clamp(5N- φ 8.4) コードクランプ 1 20 000148 Nut ナット 2 21 0095388 Plunger Connecting Rod プランジャロッド 1 22 001457 Packing Screw(1/64-40 × 3.3) 詰ネジ 2 23 0095389 Plunger Connecting Rod Pin プランジャロッドピン 1 24 3100520 Plunger プランジャ 1 25 160003 Screw(M5-0.8 × 5) 止ネジ 2 26 3100532 Solenoid Return Shaft ソレノイド戻シヤフト 1 27 0093491 Collar(8 × 16 × 8mm) カラー 1 28 009508 Screw(11/64-40 × 7.5) 止ネジ 1 29 0095336 Solenoid Return Spring ソレノイド戻シバネ 1 30 180006 Screwed Pin(M5-0.8 × 6) ピンネジ 1 31 3100523 Connecting Block(Right) Support Spring 連結ブロック支エバネ 1 32 3120157 Connecting Block(Right) 連結ブロック(右) 1 33 100002 Nut ナット 3 34 190029 Connecting Rod(M5-0.8 × 40) 連結棒 1 35 3100538 Connecting Block(Left) 連結ブロック(左) 1 36 110062 Screw(M3.5-0.6 × 8) 止ネジ 2 37 000014 Washer ワッシャ 2 VES/UT

Page 32

3 UT DEVICE (3) VES/UT jintex.in

Page 33 — UT DEVICE(3)

UT DEVICE(3) UT 装置(3) 3 Ref.No Parts No. Description 品 名 Amt. Req 1 3151006 Looper Thread Pull-off Eyelet ルーパ糸緩メ糸道 1 2 3151001 Upper Knife Carrier Support Spring 上メス台支エバネ 1 3 110030 Screw(M3-0.5 × 2.6) 止ネジ 3 4 3151000 Lower Knife Carrier Guide 下メス台ガイド 1 5 110026 Screw(M3-0.6 × 6) 止ネジ 2 6 3151015 Trimming Mechanism, C. Set UT機構(組) 1 7 3100506 Lower Knife Driving Lever 下メス駆動レバー 1 8 170005 Screw(M4-0.7 × 6) 止ネジ 2 9 3151004 Lower Knife Carrier 下メス台 1 10 3151020 Looper Thread Pull-off ルーパ糸緩メ糸片 1 11 3100513 Lower Knife 下メス 1 12 3100560 Supplementary Spring 上メス台補助バネ 1 13 3500503 Upper Knife Carrier 上メス台 1 14 190006 Screw(M4-0.7 × 4) 止ネジ 2 15 3100512 Upper Knife 上メス 1 16 110024 Screw(M2-0.4 × 6) 止ネジ 2 17 110025 Screw(M2-0.4 × 10) 止ネジ 1 18 110023 Screw(M2-0.4 × 3.5) 止ネジ 1 19 3100507 Upper Knife Guide 上メスガイド 1 20 3100508 Thread Clamp Spring 糸挟ミバネ 1 21 3100509 Clamp Spring Pressure 糸挟ミバネ押シ 1 22 3100510 Clamp Spring Pressure Holder 糸挟ミバネ押シ取付板 1 23 130005 Screw(M2-0.4 × 4) 止ネジ 2 24 3100511 Clamp Spring Pressure Adjusting Piece 糸挟ミバネ押シ調節片 1 25 100006 Nut ナット 2 26 3100503 Knife Guide Lever メスガイドレバー 2 27 3100504 Knife Guide Lever Right(Left) メスガイドレバーリング(左) 1 28 130003 Screw(M4-0.7 × 7.3) 止ネジ 2 29 3100505 Knife Guide Lever Ring(Right) メスガイドレバーリング(右) 1 30 3100515 Upper Knife Carrier Spring 上メス台バネ 1 31 170006 Screw(M4-0.7 × 2.5) 止ネジ 1 32 3100579 Crank Chamber Cover ナカカバー 1 33 3500510 Upper Knife Carrier Stop 上メス台ストッパ 1 34 130021 Screw(M4-0.7 × 5) 止ネジ 1 35 130004 Screw(M4-0.7 × 12) 止ネジ 1 36 110091 Screw(M3-0.5 × 3) 止ネジ 1 37 000002 Spring Washer スプリングワッシャ 1 Ref. No. 38 to 57 See the following page. Jjintex.in VES/UT

Page 34

3 UT DEVICE (3) 1 36 2 37 5 4 6 8 7 3 12 A B 25 28 29 27 B 26 31 30 16 18 17 16 15 19 20 23 13 14 14 32 33 34 35 38 40 39 48 41 47 43 45 44 53 52 51 50 49 56 57 VES/UT jintex.in

Page 35 — UT DEVICE(3)

UT DEVICE(3) 3 Ref.No Parts No. Description Amt. Req 38 3169924 Wiper Mechanism, C. Set ワイパ装置(組) 1 39 3161015 Solenoid Bracket ソレノイド台 1 40 110016 Screw(M4-0.7 × 15) 止ネジ 2 41 1062035 Wiper Solenoid ワイパソレノイド 1 42 000012 Nut ナット 2 43 3161025 Solenoid Lever ソレノイドレバー 1 44 140014 Screw(M4-0.7 × 8) 止ネジ 1 45 007779 Retaining Ring ストップリング 1 46 3161020 Solenoid Lever Pin ソレノイドレバーピン 1 47 140010 Screw(M4-0.7 × 6) 止ネジ 1 48 3161019 Wiper Bar Guide ワイパ棒ガイド 1 49 3161022 Wiper Bar ワイパ棒 1 50 3161028 Wiper ワイパ 1 51 3161027 Wiper Holder ワイパホルダ 1 52 240009 Screw(1/8-44 × 4.8) 止ネジ 1 53 3161029 Thread Clamp Rubber 糸挟ミゴム 1 54 110002 Screw(M3-0.5 × 5) 止ネジ 1 55 2100265 Spacer スペーサ 1 56 3161026 Solenoid Cover ソレノイドカバー 1 57 110012 Screw(M4-0.7 × 5) 止ネジ 2 VES/UT

Page 36 — UT DEVICE(4)

4 UT DEVICE (4) 1 3 10 11 12 8 2 21 6 5 7 4 5 7 9 19 18 16 13 14 15 17 15 17 VES/UT jintex.in

Page 37 — UT DEVICE(4)

UT DEVICE(4) 4 Ref.No Parts No. Description 品 名 Amt. Req 1 3100571 Presser Foot Lifter Solenoid, C. Set 押エ場ゲツレノイド(組) 1 2 3100570 Solenoid Support ソレノイド台 1 3 000070 Hanging Nut 吊りナット 4 4 000162 Washer ワッシャ 8 5 000016 Nut ナット 12 6 009865 Hanging Bolt(M8-1.25 × 220) 吊りボルト 4 7 000676 Spring Washer スプリングワッシャ 8 8 0011733 Presser Foot Lifter Solenoid 押エ場ゲツレノイド 1 9 009970 Screw(M6-1 × 20) 止ネジ 4 10 000011 Nut ナット 1 11 000528 Washer ワッシャ 1 12 000588 Anti-shock Rubber 緩衝ゴム 2 13 000306 Nut ナット 1 14 0064045 Lifter Connecting Rod 押エ場ゲ連結棒 1 15 0064046 Lifter Connecting Link 押エ場ゲリンク 2 16 0035301 Connecting Link Pin 押エ場ゲリンクピン 2 17 0033024 Retaining Ring ストップリング 2 18 0064047 Presser Foot Lifter Solenoid Lever 押エ場ゲツレノイドレバー 1 19 009853 Screw(11/64-40 × 6.5) 止ネジ 1 20 0032786 Solenoid Lever Pin ソレノイドレバーピン 1 21 0037912 Chain 鎖 1 VES/UT

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Yamato ヤマトミシン製造株式会社 YAMATO SEWING MACHINE MFG. CO., LTD. P/N 9730173 (P/I) No.1 Edited in 2006.6 (VES/UT) Printed in Japan 2006.7.1H Y jintex.in