Page 1
TYPICAL INSTRUCTION BOOK // PARTS CATALOGUE GC6180 HIGH-SPEED LOCKSTITCH SEWING MACHINE WITH DROP FEED jintex.in
Parts index — Typical GC6180tap a row to open its page
Page 4 — BELT COVER INSTALLATION (Fig. 7) ADJUST THE OPENING TIME OF THE TENSION DISCS (Fig. 8) THREADING (Fig. 9)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| A | A | screw | |
| B | B | screw | |
| C | C | belt cover | |
| D | D | belt cover | |
| E | E | belt cover | |
| A | A | screw | |
| D | D | tension releasing cam | |
| 1 | 1 | needle | |
| 2 | 2 | needle bar | |
| 3 | 3 | thread | |
| 4 | 4 | thread | |
| 5 | 5 | balance wheel | |
| 6 | 6 | thread | |
| 7 | 7 | thread | |
| 8 | 8 | thread | |
| 9 | 9 | presser foot | |
| 10 | 10 | bobbin thread | |
| 11 | 11 | needle thread |
Page 7 — 13. ADJUSTMENT OF STITCH LENGTH AND REVERSE FEEDING (Fig. 17) 14. ADJUSTING THE POSITION OF FEED DOG AND NEEDLE (Fig. 18, 19)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| A | Model | ||
| M | |||
| 2 | |||
| H | |||
| 1.8 | |||
| B | |||
| 1.8 |
Page 8
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| A | fixed knife support asm. | ||
| B | knife support asm. (left) | ||
| C | thread cutting cam. | ||
| D | thread cutting electromagnet. | ||
| E | soft thread. | ||
| F | electromagnet asm. | ||
| G | stopper. | ||
| H, I | thread cutting cam crank. | ||
| J | cutter driving shaft. | ||
| K | cutter driving crank. | ||
| L | knife (left). | ||
| M | fixed knife. | ||
| N | thread retainer. |
Page 9
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| A | A | screw | |
| B | B | left knife support asm. (left) | |
| C | C | Hook Shaft Bushing | |
| A | A | screw | |
| B | B | fixed knife support asm. | |
| A | A | the blade | |
| B | B | the fixed knife | |
| C | C | the knife (left) | |
| A | A | Cutter Link Lever |
Page 10 — 22. POSITION OF THE CUTTER DRIVING SHAFT (Fig. 27)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| a | Model |
Page 11 — 25. INSTALLING THREAD CUTTING CAM (Fig. 29. 30. 31. 32. 33)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 29 | A | Positioning Mark | |
| 29 | B | Positioning Mark | |
| 30 | A | Thread Cutting Cam | |
| 30 | B | Roller | |
| 31 | A | Cam Driving Crank | |
| 31 | B | Cam | |
| 32 | A | Cam | |
| 32 | B | Roller | |
| 32 | C | Cutter driving shaft | |
| 32 | D | Cam Driving Crank | |
| 33 | A | Screw |
Page 12 — 26. ADJUSTING KNIFE CUTTING ENGAGEMENT (Fig. 34. 35) 27. ADJUSTING CUTTING PRESSURE (Fig. 36. 37)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| M | a | ||
| H | a | ||
| B | a |
Page 14 — 31. REVERSE STITCH SWITCH (Fig. 42) 32. THREAD RETAINING DEVICE (Fig43. 44. 45)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| (2) | A | Thread Retainer Asm | |
| (2) | B | Thread Retainer | |
| (2) | C | Screw | |
| (2) | D | magnet |
Page 15 — 33. HOOK. BOBBIN CASE AND BOBBIN (Fig46. 47)
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 46 | A | hook | |
| 47 | B | spring |
Page 16
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 1 | Screw | |
| 2 | 2 | Screw | |
| 3 | 3 | Screw | |
| 4 | 4 | Screw | |
| 5 | 5 | Cover | |
| 6 | 6 | Cover | |
| 7 | 7 | Screw | |
| 8 | 8 | Screw | |
| 9 | 9 | Cover | |
| 10 | 10 | Screw | |
| 11 | 11 | Screw | |
| 12 | 12 | Screw | |
| 13 | 13 | Screw | |
| 14 | 14 | Screw | |
| 15 | 15 | Screw | |
| 16 | 16 | Screw | |
| 17 | 17 | Screw | |
| 18 | 18 | Screw | |
| 19 | 19 | Screw | |
| 20 | 20 | Screw | |
| 21 | 21 | Screw | |
| 22 | 22 | Screw | |
| 23 | 23 | Screw | |
| 24 | 24 | Screw | |
| 25 | 25 | Screw | |
| 26 | 26 | Screw | |
| 27 | 27 | Screw | |
| 28 | 28 | Screw | |
| 29 | 29 | Screw | |
| 30 | 30 | Screw | |
| 31 | 31 | Screw | |
| 32 | 32 | Screw | |
| 33 | 33 | Screw | |
| 34 | 34 | Screw | |
| 35 | 35 | Screw | |
| 36 | 36 | Screw | |
| 37 | 37 | Screw | |
| 38 | 38 | Screw | |
| 39 | 39 | Screw | |
| 40 | 40 | Screw | |
| 41 | 41 | Screw | |
| 42 | 42 | Screw |
Page 17 — 1. ARM AND BED MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 22T1-021G3 | Screw | 2 | |
| 22T1-021G1 | Slide plate | 1 | |
| 48T1-005 | Leg | 3 | |
| GB93-87-6 | Spring washer 6 | 3 | |
| 124T1-002B1 | Face plate | 1 | |
| 124T1-002B2 | Face plate gasket | 1 | |
| 22T1-003C3 | Rubber plug | 3 | |
| 22T1-003C4 | Rubber plug | 3 | |
| 22T1-003C5 | Thread guide on face plate | 1 | |
| 78T1-004C1 | Thread guide on face plate | 1 | |
| 22T1-003C6 | Screw | 1 | |
| 22T1-004 | Screw | 1 | |
| 22T1-008H | Oil check window | 1 | |
| 108200009 | Three guide pole | 1 | |
| 57T1-008 | Ruler plug | 1 | |
| 36T2-006D1 | Pretension thread guide | 1 | |
| 36T2-006D2 | Thread tension stud | 1 | |
| 22T1-009E3 | Thread tension disc | 2 | |
| 36T2-006D3 | Tension spring for pretension | 1 | |
| 36T2-006D4 | Thread tension nut | 1 | |
| 124T1-006 | Set screw | 1 | |
| 22T1-012F1 | Thread tension stud | 1 | |
| 124T1-003C1 | Thread tension nut | 1 | |
| 124T1-003C2 | Thread tension spring | 1 | |
| 48T1-003A1 | Thread tension spring | 1 | |
| 22T1-012F4 | Thread tension releasing disc | 1 | |
| 22T1-012F5 | Thread tension disc | 2 | |
| 22T1-012F6 | Thread take -up spring | 1 | |
| 48T1-003A2 | Thread take -up spring | 1 | |
| 22T1-012F7 | Thread tension regulator bushing | 1 | |
| 22T1-012F8 | Screw | 1 | |
| 22T1-012F9 | Thread tension rleasing pin | 1 | |
| 22T1-012F10 | Stop disc | 1 | |
| 22T1-012F11 | O-type ring | 1 | |
| 22T1-013 | Set screw | 1 | |
| 22T1-014 | Thread guide | 1 | |
| 78T1-005 | Thread guide | 1 | |
| 22T1-015 | Rubber plug | 2 | |
| 22T1-016 | Rubber plug | 1 | |
| 36T2-007 | Thread take -up lever guard | 1 | |
| 78T2-002 | Thread take -up lever guard | 1 | |
| 22T2-004 | Screw | 1 | |
| 124T1-005 | Needle plate (B1.8) | 1 | |
| 48T1-004 | Needle plate (B2.0) | 1 | |
| 48T1-006 | Needle plate (B2.6) | 1 | |
| 153100004 | Needle plate | 1 | |
| 153100002 | Needle plate | 1 | |
| 020100002 | Screw | 2 | |
| 22T1-012G2 | Slide plate spring | 1 | |
| 1241-004 | Screw | 2 |
Page 18
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 1 | COLLAR | |
| 2 | 2 | SCREW | |
| 3 | 3 | SHAFT | |
| 4 | 4 | COLLAR | |
| 5 | 5 | BEARING | |
| 6 | 6 | COLLAR | |
| 7 | 7 | COLLAR | |
| 8 | 8 | COLLAR | |
| 9 | 9 | COLLAR | |
| 10 | 10 | COLLAR | |
| 11 | 11 | SHAFT | |
| 12 | 12 | COLLAR | |
| 13 | 13 | COLLAR | |
| 14 | 14 | COLLAR | |
| 15 | 15 | COLLAR | |
| 16 | 16 | SHAFT | |
| 17 | 17 | COLLAR | |
| 18 | 18 | COLLAR | |
| 19 | 19 | SCREW | |
| 20 | 20 | COLLAR | |
| 21 | 21 | COLLAR | |
| 22 | 22 | COLLAR | |
| 23 | 23 | COLLAR | |
| 24 | 24 | BRACKET | |
| 25 | 25 | BRACKET | |
| 26 | 26 | COLLAR | |
| 27 | 27 | COLLAR | |
| 28 | 28 | COLLAR | |
| 29 | 29 | COLLAR | |
| 30 | 30 | SHAFT | |
| 31 | 31 | COLLAR | |
| 32 | 32 | COLLAR | |
| 33 | 33 | COLLAR | |
| 34 | 34 | COLLAR | |
| 35 | 35 | COLLAR | |
| 36 | 36 | SHAFT | |
| 37 | 37 | COLLAR | |
| 38 | 38 | NEEDLE BAR | |
| 39 | 39 | COLLAR | |
| 40 | 40 | BRACKET | |
| 41 | 41 | COLLAR | |
| 42 | 42 | COLLAR | |
| 43 | 43 | COLLAR | |
| 45 | 45 | SCREW | |
| 46 | 46 | COLLAR |
Page 19 — 2. ARM SHAFT AND VERTICAL SHAFT AND THREAD TAKE-UP MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 153310001 | Arm shaft | 1 | |
| 22T3-001A2 | Rubber plug | 1 | |
| 22T3-002B1 | Collar for arm shaft | 1 | |
| 22T2-005B2 | Screw | 2 | |
| 22T3-003 | Arm shaft bushing (left) | 1 | |
| 22T3-004 | Arm shaft bushing (middle) | 1 | |
| 22T2-002 | Screw | 3 | |
| 108300005 | Arm shaft bushing (right) | 1 | |
| 124T3-003C2 | Oil seal | 1 | |
| 22T2-006 | Screw | 1 | |
| 36T3-003 | Eccentric wheel | 1 | |
| 114T3-001 | Eccentric wheel screw | 1 | |
| 22T1-013 | Eccentric wheel screw | 2 | |
| 36T3-004 | Spacer | 1 | |
| 22T3-009D1c | Crank rod for lifting rock shaft | 1 | |
| 36T3-004 | Spacer | 1 | |
| 22T3-010E1 | Vertical shaft | 1 | |
| ZOA140379 | Bevel gear for arm shaft | 1 | |
| ZOA140380 | Bevel gear for vertical shaft (upper) | 8 | |
| 22T2-005B3 | Set screw | 1 | |
| ZOA140383 | Bevel gear for hook shaft | 1 | |
| ZOA140382 | Bevel gear for vertical shaft (lower) | 1 | |
| 22T3-011 | Vertical shaft bushing (upper) | 1 | |
| 22T3-012 | Vertical shaft bushing (lower) | 1 | |
| 78T3-002 | Vertical shaft bushing (lower) | 1 | |
| 22T2-001A | Needle bar link asm | 1 | |
| 48T2-001A | Needle bar link asm | 1 | |
| 78T2-001A | Needle bar link asm | 1 | |
| 22T2-002 | Screw | 1 | |
| 22T2-005B | Needle bar crank | 1 | |
| 48T2-002B | Needle bar crank | 1 | |
| 22T2-005B2 | Screw | 1 | |
| 22T2-006 | Screw | 1 | |
| 22T2-007 | Set screw | 1 | |
| 22T2-008 | Needle bar bushing (upper) | 1 | |
| 22T2-009 | Screw | 1 | |
| 22T2-010 | Felt plug | 1 | |
| 22T2-011 | Rubber plug | 1 | |
| 22T2-012C1 | Needle bushing (lower) | 1 | |
| 124T2-006 | Needle bushing (lower) | 1 | |
| 22T2-012C2 | Thread guide | 1 | |
| 22T2-014 | Needle bar | 1 | |
| 78T2-004 | Needle bar | 1 | |
| 153200001 | Needle bar | 1 | |
| 22T2-015 | Thread guide for needle bar | 1 | |
| 48T2-004 | Thread guide for needle bar | 1 | |
| DB x 1 14# | Needle | 1 | |
| DP x 5 18# | Needle | 1 | |
| DP x 1 22# | Needle | 1 | |
| DP x 5 14# | Needle | 1 | |
| 22T2-017 | Screw | 1 | |
| 36T3-005E | Guide rail for slide block | 1 | |
| 22T2-020 | Slide block | 1 | |
| 22T2-019 | Set screw | 2 | |
| 100T6-012 | Screw | 3 | |
| 124T3-001A2 | Screw | 1 | |
| 22T3-008 | Screw | 1 | |
| 124T3-001A5 | Oil seal | 1 |
Page 21 — 3. FEEDING AND FEED LIFTING AND ROTATING HOOK MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 22T6-001A3 | Feed dog | 1 | |
| 1536000001 | Feed dog | 1 | |
| 22T6-0012 | Feed dog | 1 | |
| 36T4-001A1a | Feed bar | 1 | |
| 22T6-001A6 | Washer | 1 | |
| 36T4-001A2 | Shaft for feed bar | 1 | |
| 22T6-001A4 | Screw | 2 | |
| 22T6-001A1a | Feed rock shaft | 1 | |
| 22T6-001A1b | Screw | 2 | |
| 22T2-019 | Screw | 1 | |
| 124T6-002 | Feed rock shaft | 2 | |
| GB894-86-15 | C-type stop ring | 1 | |
| 22T6-004 | Bushing for feed rock shaft | 2 | |
| 22T6-005B1 | Collar for feed rock shaft | 2 | |
| 22T3-002B2 | Screw | 4 | |
| 36T4-003 | Feed rock shaft crank (right) | 1 | |
| 114T4-001 | Feed rock shaft crank (right) | 1 | |
| 36T4-004H01 | Pin | 1 | |
| 36T5-008E5 | Screw | 1 | |
| 22T6-008D3 | Screw | 1 | |
| 36T4-005B | Bobbin case complete | 1 | |
| 78T4-004F | Bobbin case complete | 1 | |
| 36T4-006 | Bobbin | 1 | |
| 78T4-005 | Bobbin | 1 | |
| 36T4-007C | Rotating hook complete | 1 | |
| 78T4-002 | Rotating hook complete | 1 | |
| 36T4-008D1 | Hook shaft | 1 | |
| 120T4-001 | Hook shaft | 1 | |
| 22T4-001A1a1 | Filter screw | 1 | |
| 22T4-001A1a2 | Filter | 1 | |
| 36T4-009G | Oil seal | 1 | |
| 36T4-010 | Hook shaft bushing(left) | 1 | |
| 22T4-005 | Adjusting screw | 1 | |
| 22T4-006 | Coil spring | 1 | |
| 36T4-011E1 | Thread cutting cam | 1 | |
| 36T4-011E2 | Screw | 1 | |
| 36T4-012 | Hook shaft bushing(middle) | 2 | |
| 22T4-002B1 | Collar for hook shaft | 1 | |
| 22T2-009 | Screw | 2 | |
| 36T4-014F1 | Hook shaft bushing(right) | 1 | |
| 22T4-007C2 | Oil pipe for hook shaft bushing | 1 | |
| 36T4-015 | Plunger | 1 | |
| 36T4-016 | Plunger spring | 1 | |
| 22T4-010 | Guide plate | 1 | |
| 78T4-006 | Guide plate | 1 | |
| 22T5-001A4 | Screw | 1 | |
| 22T6-008D2 | Hinge pin | 1 | |
| 36T4-017 | Feed lifting rock shaft crank(right) | 1 | |
| 22T6-016 | Screw | 2 | |
| 22T6-012 | Bushing for feed lifting shaft(left) | 1 | |
| 22T2-002 | Screw | 1 | |
| 36T4-018H1D1 | Feed lifting fork | 1 | |
| 124T6-003 | Feed lifting rock shaft | 1 | |
| 22T4-013 | Hook positioner | 1 | |
| 48T4-002 | Hook positioner | 1 | |
| 78T4-003 | Hook positioner | 1 | |
| 22T4-015 | Screw | 1 | |
| 22T2-009 | Screw | 1 | |
| 22T1-002 | Screw | 1 | |
| 22T6-008D3 | Screw | 1 | |
| GB93-87-6 | Washer | 1 |
Page 22
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | Screw | ||
| 2 | Lever | ||
| 3 | Bracket | ||
| 4 | Rod | ||
| 5 | Shaft | ||
| 6 | Shaft | ||
| 7 | Shaft | ||
| 8 | Spring | ||
| 9 | Spring | ||
| 10 | Screw | ||
| 11 | Bracket | ||
| 12 | Shaft | ||
| 13 | Shaft | ||
| 14 | Shaft | ||
| 15 | Shaft | ||
| 16 | Shaft | ||
| 17 | Lever | ||
| 18 | Screw | ||
| 19 | Screw | ||
| 20 | Screw | ||
| 21 | Screw | ||
| 22 | Shaft | ||
| 23 | Shaft | ||
| 24 | Shaft | ||
| 25 | Screw | ||
| 26 | Screw | ||
| 27 | Washer | ||
| 28 | Shaft | ||
| 29 | Shaft | ||
| 30 | Gear | ||
| 32 | Screw | ||
| 33 | Screw | ||
| 34 | Shaft | ||
| 35 | Shaft | ||
| 38 | Bracket | ||
| 39 | Screw | ||
| 40 | Screw | ||
| 41 | Shaft | ||
| 42 | Screw | ||
| 43 | Shaft | ||
| 44 | Shaft | ||
| 45 | Screw | ||
| 46 | Screw | ||
| 47 | Screw | ||
| 48 | Screw | ||
| 49 | Screw | ||
| 50 | Screw | ||
| 51 | Screw | ||
| 52 | Screw |
Page 23 — 4. STITCH LENGTH REGULATING MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 36T5-001 | Set pin | 1 | |
| 36T5-002A1 | Feed regulator | 1 | |
| 114T5-001 | Feed regulator | 1 | |
| 36T5-002A2 | Spring retainer | 1 | |
| 22T2-019 | Screw | 2 | |
| 36T5-002A3 | Link | 1 | |
| 36T5-002A4 | Pin | 1 | |
| GB896-85-4 | Split retaining ring | 1 | |
| 36T5-002A5 | Coil spring | 1 | |
| 36T5-002A6 | Spring holder | 1 | |
| 22T6-008D3 | Screw | 1 | |
| 22T5-010D4 | Screw | 1 | |
| 22T5-003 | Bushing for feed regulator | 1 | |
| 22T5-004 | Pin shaft | 1 | |
| 36T5-003 | Rubber plug | 1 | |
| 22T2-002 | Set screw | 1 | |
| 36T5-004B1 | Reverse sewing crank | 1 | |
| 36T5-004B2 | Reverse sewing crank shaft | 1 | |
| 36T5-004B3 | Coil spring | 1 | |
| 22T5-013 | Screw | 1 | |
| 36T5-005 | Spring holder | 1 | |
| 22T5-001A4 | Screw | 1 | |
| 22T5-010D1 | Reverse sewing lever | 1 | |
| 36T5-006C1a1 | Shaft for reverse sewing lever | 1 | |
| GB3452.1-92 | O-type ring 6.3×1.8d | 1 | |
| 22T5-010D2 | Screw | 2 | |
| 22T5-010D4 | Screw | 1 | |
| 22T5-011 | Washer | 1 | |
| 124T5-001A2 | Screw bar | 1 | |
| 124T5-001A3 | O-type rubber ring | 1 | |
| 27500001 | Dial | 1 | |
| 124T5-001A5 | Dial | 1 | |
| 36T5-007D4 | Bushing | 1 | |
| 36T5-007D5 | Screw | 1 | |
| 36T5-012 | Thrust pin | 1 | |
| 22T5-009 | Coil spring | 1 | |
| 36T5-008E2 | Feed link | 1 | |
| 36T5-008E3 | Stitch length regulating link | 1 | |
| 36T4-004H02 | Pin (Long) | 1 | |
| 36T5-008E4H02 | Link (Long) | 2 | |
| 114T5-003 | Link (Long) | 2 | |
| 36T5-008E5 | Screw | 1 | |
| 36T5-008E4H01 | Link (short) | 2 | |
| 36T5-008E6 | pin (short) | 1 | |
| 36T5-008E7 | Screw | 1 | |
| 36T5-008E8 | Screw | 1 | |
| 36T5-008E9 | Eccentric shaft | 1 | |
| 36T5-008E10 | Stitch length adjusting crank | 1 | |
| 36T5-009H02 | Set pin (left) | 1 | |
| 22T6-008D3 | Screw | 1 | |
| 36T5-009H01 | Set pin (right) | 1 | |
| 22T6-008D3 | Screw | 1 |
Page 24
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | Lever | ||
| 2 | Screw | ||
| 3 | Lever | ||
| 4 | Screw | ||
| 5 | Bracket | ||
| 6 | Screw | ||
| 7 | Washer | ||
| 8 | Presser Foot Bar | ||
| 9 | Lever | ||
| 10 | Screw | ||
| 11 | Rod | ||
| 12 | Lever | ||
| 13 | Spring | ||
| 14 | Shaft | ||
| 15 | Screw | ||
| 16 | Screw | ||
| 17 | Lever | ||
| 18 | Spring | ||
| 19 | Spring | ||
| 20 | Tension Nut | ||
| 21 | Tension Disc | ||
| 22 | Tension Disc | ||
| 23 | Thread Tension Assembly | ||
| 24 | Lever | ||
| 25 | Screw | ||
| 26 | Lever | ||
| 27 | Lever | ||
| 28 | Lever | ||
| 29 | Screw |
Page 25 — 5. PRESSER FOOT MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 36T6-001A1 | Presser bar lifter | 1 | |
| J0.0.35 | Screw | 1 | |
| 36T6-002B1 | Presser bar lifting cam | 1 | |
| GB3452.1-92 | Oil seal (4.5×1.8G) | 1 | |
| 36T6-003C1a1 | Knee lifter lever (left) | 1 | |
| 22T7-004B1b | Tension releasing cam | 1 | |
| 22T7-004B1c | Screw | 1 | |
| 22T7-004B2 | Screw | 2 | |
| 22T7-004B3 | Knee lifter rod | 1 | |
| 22T7-005 | Screw | 1 | |
| 36T6-004 | Thread releasing pin | 1 | |
| 22T7-007C1 | Knee lifter lever (right) | 1 | |
| 22T7-007C2 | Coil spring | 1 | |
| 22T7-007C3 | Knee lifter connecting rod | 1 | |
| 22T7-008 | Pin for spring | 1 | |
| 22T7-009 | Bushing for presser bar | 1 | |
| 22T7-010 | Presser bar | 1 | |
| 22T7-011D1 | Presser bar guide bracket | 1 | |
| 22T1-013 | Screw | 1 | |
| 22T7-012 | Presser bar spring guide | 1 | |
| 48T7-002 | Presser bar spring | 1 | |
| 22T7-014E1 | Thumb screw | 1 | |
| 22T7-014E2 | Lock nut | 1 | |
| 22T7-015 | Screw | 1 | |
| 22T7-017F | Presser foot asm | 1 | |
| 48T7-003A | Presser foot asm | 1 | |
| 027701100 | Presser foot asm | 1 | |
| 22T7-16 | Thread guide | 1 | |
| 22T2-004 | Screw | 1 | |
| 57T7-002 | Presser foot spring | 1 | |
| 22T7-007C4 | Screw | 1 |
Page 26 — 6. KNIFE ACTUATING MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 36T8-009 | Pin | 1 | |
| GB896-85-4 | Split retaining ring | 2 | |
| 36T7-001A1 | Flexible driving lever | 1 | |
| 36T7-001A2 | Screw | 1 | |
| J0.0.16 | Nut | 1 | |
| 36T7-001A3 | Bracket for flexible bracket | 1 | |
| 36T7-001A4 | Screw | 1 | |
| 36T7-001A5 | Flexible wire connecting bracket | 1 | |
| 36T7-001A6 | Screw | 2 | |
| 36T7-001A7 | Holder for flexible wire | 1 | |
| 165710000 | Solenoid assy for thread trimmer | 1 | |
| 36T7-001A8b | Solenoid mounting bracket | 1 | |
| GB68-85-M4x6 | Screw | 3 | |
| 36T7-002B1a1 | knife holding saddle | 1 | |
| 36T7-002B1a2 | knife base (left) | 1 | |
| 120T7-001A1 | knife base (left) | ||
| 36T7-002B1a3 | Washer | 1 | |
| 36T7-002B1a4 | Screw | 3 | |
| 36T7-002B2 | Blade(left) | 1 | |
| 120T7-001A2 | Blade(left) | ||
| 36T7-002B3 | Set screw | 2 |
Page 27 — 6. KNIFE ACTUATING MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 3677-002B4 | Knife driving crank | 1 | |
| 61-04-01/B6 | Screw | 1 | |
| 3677-002B6 | Link | 1 | |
| 3677-002B7 | Screw | 2 | |
| 3677-002B7 | Nut | 2 | |
| 3677-003C1 | Cam follower crank(1) | 1 | |
| 3677-003C2 | Cam follower crank(2) | 1 | |
| 3677-003C3 | Roller stud | 2 | |
| 3677-003C4 | Roller stud | 2 | |
| 3677-003C5 | Nut stud | 2 | |
| 3677-004 | Knife driving shaft | 1 | |
| 120T7-002 | Knife driving shaft | 1 | |
| 3677-005 | Coil spring | 1 | |
| 3677-006 | Bushing | 1 | |
| 165720004 | Stopper | 1 | |
| 165720001 | Stopper plate | 1 | |
| GB6172-86-6 | Nut | 1 | |
| 165720002 | Screw | 1 | |
| 3677-009E1 | Thread guide | 1 | |
| 120T7-003B1 | Thread guide | 1 | |
| J0.0.72 | Screw | 1 | |
| 3677-009E2 | Bracket for fixed blade | 1 | |
| 3677-009E3 | Fixed knife | 1 | |
| 120T7-003B2 | Fixed knife | 1 | |
| 3677-009E4 | Set screw | 1 | |
| 3677-009E5 | Adjusting screw | 1 | |
| 3677-009E6 | Adjusting nut | 1 | |
| 3678-002 | Set Screw | 2 | |
| 3677-010F | Flexible wire asm | 1 | |
| 3677-011G | Earth wire asm | 1 | |
| 3677-012 | Plug | 1 | |
| 3677-013 | Rubber sleeve | 1 | |
| 3677-014 | Wire clamp | 1 | |
| GB848-86 | Washer | 1 | |
| GB54-86-M5 | Nut | 2 | |
| 22T2-019 | Screw 4.37 x 40/8 | 8 | |
| 3678-002 | Screw | 2 | |
| 22T5-010D4 | Screw | 3 | |
| 36T9-001A2a2 | Pin | 2 | |
| 3677-001A9 | Coil spring | 1 | |
| 3677-001A10 | Collar for driving lever | 1 | |
| 3675-008E8 | Screw | 2 | |
| 3677-015H1 | Collar for knife driving shaft | 1 | |
| 22T3-002B1 | Screw | 1 | |
| 3677-016 | Coil spring | 1 | |
| 3677-017 | Guard for plug | 1 | |
| 165720003 | Rubber washer | 1 | |
| 1657100001 | Rubber washer | 1 | |
| GB96-85-5 | Washer | 1 | |
| GB96-86-12 | Split retaining ring | 1 | |
| 3677-001A8a1 | Washer | 1 |
Page 28 — 7. REVERSE SEWING AND DETECTOR MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 108910000 | Detector componts | 1 |
| 1 | 108930000 | Detector componts | 1 |
| 2 | 36T7-013 | Rubber plug | 1 |
| 3 | 22T2-019 | Screw | 2 |
| 4 | 22T1-006 | Screw | 6 |
| 5 | 22T1-007 | Washer | 6 |
| 6 | 165A20001 | Detector presser plate | 1 |
| 7 | GB896-86 | Split washer 4 | 2 |
| 8 | 36T8-009 | Pin | 1 |
| 9 | 36T8-008E4b | Electric - magnet for reverse sewing | 1 |
| 10 | GB848-85-4 | Washer | 2 |
| 11 | GB893-87 | Spring washer 3 | 2 |
| 12 | 36T8-005 | Cord holder | 1 |
| 13 | 108800101 | Wire clamp | 1 |
| 13 | 108800201 | Wire clamp | 1 |
| 13 | 108800301 | Wire clamp | 1 |
| 14 | 36T8-007C1 | Switch bracket | 1 |
| 15 | 36T8-007C2a | Button asm | 1 |
| 16 | 36T8-007C3b | Cable for switch at reverse sewing | 1 |
| 17 | GB869-86-2 | Spring washer 2 | 2 |
| 18 | GB848-86-2 | Washer 2 | 2 |
| 19 | GB818-85-M2x8 | Screw | 2 |
| 20 | 36T8-007C4 | Micro switch | 1 |
| 21 | GB66-76 | Screw | 1 |
| 22 | 36T8-007C5 | Leaf spring | 1 |
| 23 | GB896-86-3 | Split retaining ring | 2 |
| 24 | 36T8-007C6 | Coil spring | 1 |
| 26 | 36T8-008E1 | Gasket | 1 |
| 27 | 165820001 | Side cover | 1 |
| 28 | 22T6-008D3 | Screw | 2 |
| 29 | 165320001 | Balance wheel asm | 1 |
| 30 | 36T8-004B1 | Screw | 1 |
| 31 | 36T8-004B2 | Washer | 1 |
Page 29 — 8. WIPER MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 36T9-001A1 | Wire connector | 1 | |
| 36T9-001A2a | Wire | 1 | |
| 36T9-001A3 | Cord clamp | 1 | |
| GB848-86-3 | Washer | 8 | |
| GB859-86-3 | Washer | 8 | |
| GB818-86 | Screw M3 x6 | 8 | |
| 36T9-001A4 | Solenoid bracket | 1 | |
| 36T9-001A5 | Cover for wiper mech | 1 | |
| 36T9-001A6 | Solenoid for wiper | 1 | |
| 36T9-001A7 | Coil spring | 1 | |
| GB896-86-9 | Retaining ring | 1 | |
| 36T9-001A8 | Rubber ring | 1 | |
| 36T9-001A9 | Switch for wiper | 1 | |
| 36T9-001A10 | Washer | 1 | |
| 36T9-002 | Screw | 1 | |
| 22T5-001A4 | Screw | 2 | |
| 36T9-003 | Washer | 2 | |
| 36T9-004B1 | Wiper bracket | 1 | |
| 036921008 | Wiper shaft asm | 1 | |
| G896-86-4 | Retaining ring | 2 | |
| 36T9-004B3 | Wiper | 1 | |
| 22T6-001A4 | Screw | 1 | |
| 36T9-004B4 | Link | 1 | |
| 036921006 | Washer | 1 | |
| 36T9-005 | Screw | 2 | |
| 036921007 | Shaft | 1 | |
| 036921005 | Washer | 1 | |
| GB6170-86 | Nut M3 | 1 | |
| 165900001 | Rubber washer | 1 |
Page 30 — 9. OIL PUMP MECHANISM
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 22T8-001 | Oil pump | 1 |
| 2 | 22T8-002 | Oil pump impeller | 1 |
| 3 | 22T8-003 | Screw | 1 |
| 4 | 22T8-004 | Screw | 3 |
| 5 | GB93-87-3 | Springee washer | 1 |
| 6 | 22T8-006 | Oil pump fitting plate | 1 |
| 7 | 22T8-007 | Oil adjusting plate | 1 |
| 8 | 22T8-008A | Oil pump screen asm | 1 |
| 9 | 22T8-009 | Screw | 3 |
| 10 | 36T10-001A | Oil pump for hook shaft | 1 |
| 11 | 22T8-011C | Oil braid fitting plate | 1 |
| 12 | 22T8-012 | Screw | 2 |
| 13 | 22T8-013D | Oil pump for arm shaft | 1 |
| 14 | 22T8-014 | Oil return pipe | 1 |
| 15 | 22T8-015 | Felt pouch for return oil filter | 1 |
| 16 | 36T10-002 | Oil filter holder | 1 |
Page 31 — 10. OIL RESERVOIR AND ACCESSORIES
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 36T11-001A | Oil reservoir asm | 1 | |
| 22T9-001A2 | Screw | 1 | |
| 22T9-001A3 | Washer | 1 | |
| 22T9-001A5 | Oil gasket | 1 | |
| 22T9-003B1 | Knee lifter lifting pin | 1 | |
| 124T9-003B | Belt cover | 1 | |
| 124T9-004C | Belt cover (S) | 1 | |
| 6F0 | Thread winder asm(large hook) | 1 | |
| GXJ-2 | Thread spool asm | 1 | |
| 22T9-007F | Hinge with rubber cushion | 2 | |
| 22T9-009 | Cushion(B) | 2 | |
| 22T9-010 | Cushion(S) | 2 | |
| 22T9-011 | Oil pot | 1 | |
| 22T9-012 | Magnet block | 1 | |
| 22T9-013 | Screw drive (long) | 1 | |
| 22T9-015 | Screw drive (short) | 1 | |
| 36T11-006 | Allen wrench M4 | 1 | |
| 36T11-006 | Allen wrench M6 | 1 | |
| 22T9-016 | Double open-end wrench | 1 | |
| 22T9-017 | Oil tank | 1 | |
| 22T9-018 | Machine head cover | 1 | |
| 22T9-024 | Needle bag | 1 |
Typical GC6180 — parts catalog
- Page 1 (cover): This is the cover page for the GC6180 High-Speed Lockstitch Sewing Machine with Drop Feed Instruction Book and Parts Catalogue from Typical.
- Page 2 (text): This page contains instructions for initial machine operation, oil filling, and rotating hook oil amount adjustment, accompanied by diagrams illustrating these procedures.
- Page 3 (diagram): This page contains diagrams and instructions for oil pump adjustment, needle installation, and clutch lever connection with the pedal.
- Page 4 (diagram): This page contains diagrams and instructions for belt cover installation, adjusting the opening time of tension discs, and threading the needle, with corresponding reference numbers for parts.
- Page 5 (text): This page contains instructions for winding installation and adjustment, and for adjusting the pressure of the presser foot, along with corresponding diagrams.
- Page 6 (text): This page details thread tension adjustment for sewing machines, including diagrams and instructions for adjusting needle and bobbin thread tension, as well as the thread take-up spring stroke. It also covers the synchronization of the needle with the rotating hook.
- Page 7 (text): This page contains instructions for adjusting stitch length and reverse feeding, as well as adjusting the position of the feed dog and needle, with accompanying diagrams.
- Page 8 (diagram): This page contains diagrams and descriptions for stitch length adjustment, feed dog horizontal adjustment, and the thread cutting mechanism, including a list of parts for the thread cutting mechanism.
- Page 9 (diagram): This page contains diagrams and instructions for assembling and adjusting knife support components and connecting the knife support and cutter driving crank.
- Page 10 (diagram): This page contains diagrams and descriptions for the Cutter Driving Shaft and the Electromagnet Core Stroke, including part labels and measurements.
- Page 11 (diagram): This page contains diagrams and instructions for installing the thread cutting cam, illustrating steps (1) through (3) with detailed views and measurements.
- Page 12 (diagram): This page contains diagrams and instructions for adjusting knife cutting engagement and cutting pressure, with figures 34, 35, 36, and 37 illustrating the procedures and components involved.
- Page 13 (diagram): This page contains diagrams and instructions for adjusting needle thread tension and thread end remains, along with installing the reverse stitch electromagnet.
- Page 14 (diagram): This page contains diagrams and descriptions for the Reverse Stitch Switch and the Thread Retaining Device, including adjustments and working positions.
- Page 15 (diagram): This page contains diagrams and descriptions for hook, bobbin case, and related cleaning procedures for a sewing machine.
- Page 16 (diagram): This page displays a diagram of various sewing machine components, including the needle bar, presser foot, and bobbin winder, with numbered references for each part.
- Page 17 (parts_list): This page lists parts for the ARM AND BED MECHANISM, including screws, plates, washers, and springs, with quantities specified for different machine models (M, H, B).
- Page 18 (diagram): This page displays a diagram of various machine components, with numbered references pointing to specific parts. It includes a detailed illustration of a vertical shaft assembly with associated parts like collars, bearings, and a needle bar.
- Page 19 (parts_list): This page lists parts for the ARM SHAFT AND VERTICAL SHAFT AND THREAD TAKE-UP MECHANISM, including part numbers, descriptions, and quantities for different models.
- Page 20 (diagram): This page displays a diagram of various machine parts, with reference numbers pointing to specific components. No part numbers or descriptions are visible on this diagram page.
- Page 21 (parts_list): This page lists parts for the feeding and feed lifting and rotating hook mechanism, including part numbers, descriptions, and quantities for different machine models.
- Page 22 (diagram): This page contains a diagram of various machine parts, with reference numbers indicating their positions. It does not include a parts list or descriptive text.
- Page 23 (parts_list): This page lists parts for the stitch length regulating mechanism, including part numbers, descriptions, and quantities for different machine models (M, H, B).
- Page 24 (diagram): This page contains a diagram of various sewing machine parts, with reference numbers indicating their location. The diagram includes components such as a presser foot assembly, tension discs, and various levers and linkages.
- Page 25 (parts_list): This page lists parts for the presser foot mechanism, including part numbers, descriptions, and quantities for models M, H, and B.
- Page 26 (parts_list): This page lists parts for the Knife Actuating Mechanism, including part numbers, descriptions, and quantities for different models (M, H, B).
- Page 27 (parts_list): This page lists parts for the Knife Actuating Mechanism, including part numbers, descriptions, and quantities for different machine models.
- Page 28 (diagram): This page displays a diagram and parts list for the reverse sewing and detector mechanism of an industrial sewing machine. It includes part numbers, descriptions, and quantities for various components.
- Page 29 (diagram): This page displays a diagram and parts list for the wiper mechanism, detailing various components with their reference numbers, part numbers, descriptions, and quantities.
- Page 30 (diagram): This page displays a diagram of the oil pump mechanism, along with a parts list detailing components such as the oil pump, screws, washers, and filters, with their respective part numbers and quantities.
- Page 31 (parts_list): This page lists oil reservoir and accessories for a sewing machine, including part numbers, descriptions, and quantities.
- Page 32 (text): This page contains technical data for the GC6180 series sewing machine, detailing specifications for models M, H, and B, including application, sewing speed, stitch length, presser foot lift, needle type, rotating shuttle, detector, operation panel, motor, and other features. It also includes company contact information and a disclaimer about design changes.
- Page 33 (cover): This is the cover page for the GC6180 High-Speed Lockstitch Sewing Machine with Drop Feed manual. It features an image of two wrenches and contact information for XI'AN TYPICAL EUROPE GmbH.
Page 2
NOTE (Fig. 1) Before putting a new machine into operation, remove the plugs(A) on the top of the arm and replenish sufficient amount of oil, then lift the presser foot and run the machine at a low speed of 2000 spm to check oil distributing condition through oil check window. When lubricating is normal, keep the machine run in at this speed for 30 minutes, then increase the running speed gradually. After one month run - in operation, the machine can be run at the Max speed under normal working condition. 1 1. OIL FILLING (Fig. 2) (1) The oil amount in the oil reservoir is controlled through the reference marks A and B shown in Fig2. The mark A indicates the max oil amount level, the mark B for the min. oil amount level. If the oil amount level is under the mark B replenish the oil reservoir with oil in time. (2) When filling oil, loosen the oil draining screw (c), drain off the remaining oil in the oil reservoir completely, clean the oil reservoir and tighten the oil draining screw(c), then fill the oil reservoir with fresh oil. 2 2. ROTATING HOOK OIL AMOUNT ADJUSTMENT (Fig. 3) Adjust the oil amount of the rotating hook by turning the oil amount adjusting screw (A). Turn the screw (A) clockwise (in the "+" direction ) to increase the oil amount ; turn it counter-clockwise (in the "-" direction ) to decrease the oil amount. 3 jintex.in
Page 3
3. OIL PUMP ADJUSTMENT (Fig. 4) In ordinary operation, adjustment is not re- quired for the oil pump, If oil splashing does not occur in the oil check window when the machine runs at a low speed, close the clear- ance of the bypass oil hole. Adjusting plate 4 0.5-1.0mm standard clearance Bypass Oil hole 4. NEEDLE INSTALLATION (Fig. 5) Turning the balance wheel to lift the nee- dle bar to the upper end of its stroke. Loosen the needle clamp screw while keeping the long groove of the needle leftward, fully insert the needle shank up to the bottom of the needle socket, then tighten the needle clamp screw. 5 5. CONNECTION OF THE CLUTCH LEVER WITH THE PEDAL (Fig. 6) (1) The optimum tilt angle of pedal is approximately 15 deg. (2) Adjust the clutch so that the clutch lever (c) align with the draw bar (B) as shown in Fig. 6 (3) The machine pulley should rotate counter clockwise when viewed from the outside of it. The rotating direction of motor pulley can be reversed by turning the plug of the motor at 180 deg. (4) Adjust the tension of O-Belt (F) by moving the motor up and down for the proper tension of the O-belt is a slack of 10-20 mm when the belt is depressed at the center of the belt by finger. 6 10-20 mm 15° jintex.in
Page 4 — BELT COVER INSTALLATION (Fig. 7) ADJUST THE OPENING TIME OF THE TENSION DISCS (Fig. 8) THREADING (Fig. 9)
6. BELT COVER INSTALLATION (Fig. 7) Install the belt cover for the sake of safety. Install belt cover(C) to arm with screw(A) and screw(B), and install belt cover(E) on board with screw(D). 7 7. ADJUST THE OPENING TIME OF THE TENSION DISCS (Fig. 8) Within the presser foot lift range, the opening time of the tension discs can be ad- justed as follows: (1) Remove the rubber plug from the back of the arm and Loosen the screw (A) of the knee lift level (left) (2) Move the tension releasing cam (D) leftward for earlier opening or rightward for Later opening. It will facilitate the adjustment if putting a block under the presser foot lift. 8 Lift Right A D C 8. THREADING (Fig. 9) To thread the needle thread, raise the needle bar to the upper end of its stroke, lead the thread from the spool and perform threading as shown in Fig9. To draw the bobbin thread, hold the end of the needle thread and turn the balance wheel to lower the needle bar and then lift it to its highest position. Pull the ends of needle thread and bobbin thread frontward under presser foot. 9 2 7 6 4 3 5 10 11 jintex.in
Page 5 — 9. WINDING INSTALLATION AND ADJUSTMENT(Fig. 10) 10. ADJUST THE PRESSURE OF PRESSER FOOT(Fig. 11)
9. WINDING INSTALLATION AND ADJUSTMENT(Fig. 10) The bobbin winder pulley should Align with the V-belt and there should be some clearance between them. When the bobbin winder stop latch lever is depressed, the belt should be in touch with the bobbin winder pulley in order that the bobbin pulley can be driven by the V-belt. The thread wound on the bobbin should be neat and tight if not tight, adjust the winding tension by turning the tension stud nut (A) of the bobbin winder tension bracket, when the thread wound on the bobbin does not present a cylindrical shape as shown in Fig. 10 (a). Loosen the set screw (B) of the bobbin winder tension bracket and move bracket (C) leftward or rightward if the thread is wound as shown in the figure (b), move the bracket leftward or rightward of wound as shown in the figure(c), move it leftward. After positioning the bracket adequately, tighten the set screw (B). Do not overfill the bobbin. The optimum wound length of the thread will fill about 80% of the bobbin capacity. This can be adjusted by the screw(E) of the bobbin winder stop latch. 10 10. ADJUST THE PRESSURE OF PRESSER FOOT(Fig. 11) Pressure of the presser foot is adjusted in accordance with thickness of materials to be sewn. First loosen the lock nut (A), for heavy materials, turn the pressure regulating thumb screw as shown in Fig. 11 (a) to increase the pressure, while for light materials, turn the pressure regulating thumb screw as shown in Fig. 11(b) to decrease the pressure the tighten the lock nut (A). The pressure of the presser foot is recommended to be less as long as normal feeding is ensured. 11 jintex.in
Page 6
11. THREAD TENSION ADJUSTMENT (Fig. 12, 13, 14) 12 Normal stitch form More tension Less tension Needle thread Bobbin thread Needle thread tension too weak Needle thread tension too strong Strengthen the needle thread tension Weaken the bobbin thread tension Weaken the needle thread tension Strengthen the bobbin thread tension Thread tension should be determined in accordance with the stitch obtained by adjusting the tension of the bobbin thread and needle tension (Fig. 12). The tension of the bobbin thread: to be adjusted by turning the tension spring regulating screw of the bobbin case, After adjusting, insert the bobbin into the bobbin case and hold the end of the thread from the bobbin case to hang the bobbin case, if the bobbin case falls slowly and evenly, the proper tension of the bobbin thread is obtained. The tension of needle thread: to be adjusted by turning the thumb nut. 13 14 6-10 mm A B C D The stroke of the thread take-up spring runs from 8mm to 10mm, when sewing very thin fabrics, reduce the thread take-up spring tension and increase the thread take-up spring stroke, where as increase the thread take-up spring tension and reduce the thread take-up stroke when sewing very thick fabrics. Adjusting the thread take-up spring tension : (Fig. 13) First loosen the set screw (A), Turn the tension stud (B) counter-clockwise to decrease the tension of the thread take-up spring (C) to zero, then turn the tension stud (B) clockwise till the spring (C) comes to the notch of the tension regulating bushing, and again turn the tension stud (B) halfway back (counter clockwise). After the adjustment, tighten the set screw (A). Adjusting the thread take-up spring stroke: (Fig. 14) loosen the set screw (B) turn the stud (C) clockwise to increase the stroke, turn stud (C) counter-clockwise to decrease the stroke After the adjustment, tighten the set screw (B). 12. ADJUST THE SYNCHRONILATION OF THE NEEDLE WITH ROTATING HOOK (Fig. 15, 16) When lifting the needle bar from its lowest position of the stroke to the distance A, the hook point D of the bobbin should align with the center line of the needle and be 1.0- 1.5 mm above upper end of the needle eye (Fig. 15) 15 1.0-1.5mm A A jintex.in
Page 7 — 13. ADJUSTMENT OF STITCH LENGTH AND REVERSE FEEDING (Fig. 17) 14. ADJUSTING THE POSITION OF FEED DOG AND NEEDLE (Fig. 18, 19)
The clearance between the bottom of the needle notch and the hook point should be approx. 0.05 mm (Fig. 16). 16 Model M H B A 2 1.8 1.8 13. ADJUSTMENT OF STITCH LENGTH AND REVERSE FEEDING (Fig. 17) The stitch length can be adjusted by turning the dial (A). The figures on the face (B) of the dial show the stitch length in mm. The reverse feed lever must be depressed by another while adjusting the stitch length. The reverse feeding starts when the reverse feed lever (c) is depressed, the machine will feed forward again if the reverse feed lever is released. 17 14. ADJUSTING THE POSITION OF FEED DOG AND NEEDLE (Fig. 18, 19) Turn the balance wheel, and lower Feed Dog (A). When the top of the feed dog is flush with Throat Plate Surface (B), Needle Point (C) should be 3mm below the throat plate surface. The adjustment should be made by adjusting the position of the feed cam and feed lift cam. The standard position is shown in Fig. 19. for the third screw (A) of feed cam and the second screw (B) of feed lift cam to Arm Shaft Oil Hole (C) according to the direction of the balance wheel turning. 18 3mm 19 jintex.in
Page 8
15. STITCH LENGTH ERROR ADJUSTMENT(Fig. 20) Loosen Screw (A) to adjust Stitch Length Ad- justing Cam (B). Turn it rightward to narrow the stitch length as forward sewing, and narrow it as reverse sewing; turn it leftward to widen the stitch length as forward sewing, and narrow it as reverse sewing. 20 16. FEED DOG HORILONTALLTY ADJUSTMENT(Fig. 21) To lift the front of feed dog to prevent fabric from wrinkling. To lower the front of feed dog to prevent fabric from defection, breaking of bobbin thread. Mark position on Feed dog eccentric shaft Level Standard Above The front up the max. Under The front down the max. 21 17. THREAD CUTTING MECHANISM (Fig. 22) It adopts hook shaft cam driving for thread cutting. If thread cutting electromagnet works, and after finish thread trimming, reset thread cutting cam crank at once, otherwise may cause the movable knife and needle into collision, and damage them. A-fixed knife support asm. C-thread cutting cam. E-soft thread. G-stopper. J-cutter driving shaft. L-knife (left). N-thread retainer. B-knife support asm. (left) D-thread cutting electromagnet. F-electromagnet asm. H, I-thread cutting cam crank. K-cutter driving crank. M-fixed knife. 22 jintex.in
Page 9
18. KNIFE SUPPORT ASM (left) (Fig. 23) Insert the left knife support asm. (left) (B) into Hook Shaft Bushing (C) as the figure shows, then tighten screw (A). 23 19. FIXED KNIFE SUPPORT ASM (Fig. 24) Remove the hook positioner, then set it with screw (A) shown in Fig 24. B - fixed knife support asm. 24 20. POSITION OF THE FIXED KNIFE AND LEFT KNIFE POINT (Fig. 25) (1) The standard position is shown in the fig- ure. (2) If the size is larger than the standard, the knife will cut the 3 threads in the meantime or draw the thread out of the needle eye; if smaller, will cause cutting damage, so make sure to avoid that. (3) As things mentioned above occur, adjust- ment is done by setting the fixed knife support or the fixed knife (B). A - the blade C - the knife (left) 0.3mm A B 25 21. CONNECTION OF THE KNIFE (LEFT) SUPPORT AND CUTTER DRIVING CRANK (Fig. 26) Connect them as the figure shows and notice the position of Cutter Link Lever (A). 26 A Jinte.in
Page 10 — 22. POSITION OF THE CUTTER DRIVING SHAFT (Fig. 27)
22. POSITION OF THE CUTTER DRIVING SHAFT (Fig. 27) (1)The Standard position is shown in the figure. (2)When assemble it, Cutter Driving Shaft (G) should be first put in Cutter Driving Crank (A). (3) Set Thread Cutting Cam Crank 1 (D) on the cutter driving shaft with reference to the standard posi- tion. (4)Set Stopper (F), make sure that there is no clearance between parts around the cutter driving shaft, and rotate steadily. B - spring end cover C - spring E - thread cutting cam crank 2 Model a M 90.5mm H 90.5mm B 87mm 27 A B C D E G F a 23. THE ELECTROMAGNET CORE STROKE (Fig. 28) (1) The standard stroke of the electromagnet core is 6mm. (2)The stroke can be adjusted with Positioning screw (A) B - thread cutting electromagnet holder C - thread cutting cam crank 2 D - driving bar E - thread cutting electromagnet 6mm E A B D C -1mm 28 24. INSTALLING THE ELECTROMAGNET ASM (Fig. 28) The installing parameter is shown in Fig. 28. jintex.in
Page 11 — 25. INSTALLING THREAD CUTTING CAM (Fig. 29. 30. 31. 32. 33)
25. INSTALLING THREAD CUTTING CAM (Fig. 29. 30. 31. 32. 33) (1) Align No. 2 Positioning Mark (A) on the balance wheel with Positioning Mark (B) on the machine arm. (2) As the thread cutting electromagnet works, Thread Cutting Cam (A) run in normal rotating di- rection. Fix the cam when Cam (A) is engaged with Roller (B). 31 0.5-1.0mm B A (3) Stop the operation of the electromagnet, reset Cam Driving Crank (A), Cam (B) is seperated from the engagement with the roller, the standard clearance is 0.5 - 1.0mm. 32 2mm B A D 30 Note: the figure shows the standard position of Cam Driving Crank (D) before operation. A - hook shaft B - roller C - cutter driving shaft 33 It may change the positions mentioned above to remove the stopper, then adjust with Screw (A), and readjust the above (1) - (3) jintex.in
Page 12 — 26. ADJUSTING KNIFE CUTTING ENGAGEMENT (Fig. 34. 35) 27. ADJUSTING CUTTING PRESSURE (Fig. 36. 37)
26. ADJUSTING KNIFE CUTTING ENGAGEMENT (Fig. 34. 35) 34 35 2.5 mm A B 1.5-2.0mm A B 型号 M H B a 7mm 7mm (1) The figure shows the standard positions of the left knife and the fixed knife. A - knife (right) B - cutter driving shaft (2) Adjust the degree of knife cutting engage- ment: ① When the electromagnet works, turn the machine, the left knife (A) follows the motion of the thread cutting cam. The maximum degree of cutting engagement is 1.5 - 2.0mm B - the fixed knife ② Adjust the cutter driving crank if necessary. 27. ADJUSTING CUTTING PRESSURE (Fig. 36. 37) 36 37 3mm A B A B (1) The figure shows the standard position that Left Knift (A) begins to touch Fixed Knife (B). (2) When cutting thick thread, increase the cutting force. (3) For adjusting cutting force, loosen Set Nut (A), and adjust Screw (B). jintex.in
Page 13 — 28. ADJUSTING NEEDLE THREAD TENSION(Fig38. 39) 29. THREAD END REMAINS ADJUSTMENT(Fig. 40) 30. INSTALLING REVERSE STITCH ELECTROMAGNET(Fig. 41)
28. ADJUSTING NEEDLE THREAD TENSION(Fig38. 39) 38 39 There should be a clearance of 1mm between the two discs while the thread cutting electromag- net (A) is working. For adjustment, loosen Nut (B), and move soft thread (C). 1mm Note: If the clearance is too small, the thread end left after cutting is too short and may easily go away from the needle eye; otherwise the tension is poor and affect the needle thread tension. 29. THREAD END REMAINS ADJUSTMENT(Fig. 40) To get the needle thread end remains properly, adjust Nut (A). Turn rightwrd: get short Turn leftward: get long 40 30. INSTALLING REVERSE STITCH ELECTROMAGNET(Fig. 41) Adjust the position of Electromagnet (A) prop- erly to guarantee the flexiable connection of the magnet with the link lever and the convenient oper- ation of Reverse Stitch Bar (B), then set with a screw. 41
Page 14 — 31. REVERSE STITCH SWITCH (Fig. 42) 32. THREAD RETAINING DEVICE (Fig43. 44. 45)
31. REVERSE STITCH SWITCH (Fig. 42) The figure shows the normal state. It can perform reverse sewing to switch on. If move the switch to the dotted line shown in the figure, and switch on, the reveres sewing can not be performed. 42 32. THREAD RETAINING DEVICE (Fig43. 44. 45) 1. Thread Retainer Height (1) Standard height: 2 mm from the needle point as the needle in its highest position. (2) To adjust Thread Retainer (B), loosen Screw (A). 2. Thread Retainer Working position. (1) When the magnet move into the electromagnet completely, the standard distance between the thread retainer and the center of the needle should be 0 - 2 mm. (2) To adjust its position, loosen Screw (C), net Asm(A). D - magnet 43 0-2mm 44 45 jintex.in
Page 15 — 33. HOOK. BOBBIN CASE AND BOBBIN (Fig46. 47)
33. HOOK. BOBBIN CASE AND BOBBIN (Fig46. 47) 46 A 1. There is a thread groove(A) in the special hook for thread cutting sewing machine. 47 B 2. The bobbin case used in the machine should be with a spring(B) in its bottom, which prevents the bobbin from running without loading. 17. REGULAR CLEANING (Fig. 22. 23. 24) 1) Cleaning feed dog Remove the throat plate and clear off the dust and lint between feed dog tooth slots. 2) Cleaning rotating hook Swing out the machine head and clean the hook. Wipe the bobbin case with soft cloth. 3) Cleaning oil pump screen Swing out the machine head and clear off the dust and dirt on oil pump screen. Feed dog Hook Feed bar Screen 22 23 24
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Page 17 — 1. ARM AND BED MECHANISM
1. ARM AND BED MECHANISM No. Ref. No. Description Qt. M H B 1 22T1-021G3 Screw 2 2 2 2 22T1-021G1 Slide plate 1 1 1 3 48T1-005 Leg 3 3 3 4 GB93-87-6 Spring washer 6 3 3 3 5 124T1-002B1 Face plate 1 1 1 6 124T1-002B2 Face plate gasket 1 1 1 7 22T1-003C3 Rubber plug 3 3 3 8 22T1-003C4 Rubber plug 3 3 3 9 22T1-003C5 Thread guide on face plate 1 1 1 78T1-004C1 Thread guide on face plate 1 1 1 10 22T1-003C6 Screw 1 1 1 11 22T1-004 Screw 1 1 1 12 22T1-008H Oil check window 1 1 1 13 108200009 Three guide pole 1 1 1 14 57T1-008 Ruler plug 1 1 1 15 36T2-006D1 Pretension thread guide 1 1 1 16 36T2-006D2 Thread tension stud 1 1 1 17 22T1-009E3 Thread tension disc 2 2 2 18 36T2-006D3 Tension spring for pretension 1 1 1 19 36T2-006D4 Thread tension nut 1 1 1 20 124T1-006 Set screw 1 1 1 21 22T1-012F1 Thread tension stud 1 1 1 22 124T1-003C1 Thread tension nut 1 1 1 23 124T1-003C2 Thread tension spring 1 1 1 48T1-003A1 Thread tension spring 1 1 1 24 22T1-012F4 Thread tension releasing disc 1 1 1 25 22T1-012F5 Thread tension disc 2 2 2 26 22T1-012F6 Thread take -up spring 1 1 1 48T1-003A2 Thread take -up spring 1 1 1 27 22T1-012F7 Thread tension regulator bushing 1 1 1 28 22T1-012F8 Screw 1 1 1 29 22T1-012F9 Thread tension rleasing pin 1 1 1 30 22T1-012F10 Stop disc 1 1 1 31 22T1-012F11 O-type ring 1 1 1 32 22T1-013 Set screw 1 1 1 33 22T1-014 Thread guide 1 1 1 78T1-005 Thread guide 1 1 1 34 22T1-015 Rubber plug 2 2 2 35 22T1-016 Rubber plug 1 1 1 37 36T2-007 Thread take -up lever guard 1 1 1 78T2-002 Thread take -up lever guard 1 1 1 38 22T2-004 Screw 1 1 1 39 124T1-005 Needle plate (B1.8) 1 1 1 48T1-004 Needle plate (B2.0) 1 1 1 48T1-006 Needle plate (B2.6) 1 1 1 153100004 Needle plate 1 1 1 153100002 Needle plate 1 1 1 40 020100002 Screw 1 2 2 2 41 22T1-012G2 Slide plate spring 1 1 1 42 1241-004 Screw 2 2 2 jintex.in
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Page 19 — 2. ARM SHAFT AND VERTICAL SHAFT AND THREAD TAKE-UP MECHANISM
2. ARM SHAFT AND VERTICAL SHAFT AND THREAD TAKE-UP MECHANISM No. Ref. No. Description Qt. M H B 1 153310001 Arm shaft 1 1 1 2 22T3-001A2 Rubber plug 1 1 1 3 22T3-002B1 Collar for arm shaft 1 1 1 4 22T2-005B2 Screw 2 2 2 5 22T3-003 Arm shaft bushing (left) 1 1 1 6 22T3-004 Arm shaft bushing (middle) 1 1 1 7 22T2-002 Screw 3 3 3 8 108300005 Arm shaft bushing (right) 1 1 1 9 124T3-003C2 Oil seal 1 1 1 10 22T2-006 Screw 1 1 1 11 36T3-003 Eccentric wheel 114T3-001 Eccentric wheel screw 1 1 1 12 22T1-013 Eccentric wheel screw 2 2 2 13 36T3-004 Spacer 1 1 1 14 22T3-009D1c Crank rod for lifting rock shaft 1 1 1 15 36T3-004 Spacer 1 1 1 16 22T3-010E1 Vertical shaft 1 1 1 17 ZOA140379 Bevel gear for arm shaft 1 1 1 18 ZOA140380 Bevel gear for vertical shaft (upper) 8 8 8 19 22T2-005B3 Set screw 1 1 1 20 ZOA140383 Bevel gear for hook shaft 1 1 1 21 ZOA140382 Bevel gear for vertical shaft (lower) 1 1 1 22 22T3-011 Vertical shaft bushing (upper) 1 1 1 23 22T3-012 Vertical shaft bushing (lower) 1 1 1 78T3-002 Vertical shaft bushing (lower) 24 22T2-001A Needle bar link asm 1 1 48T2-001A Needle bar link asm 78T2-001A Needle bar link asm 1 25 22T2-002 Screw 1 1 1 26 22T2-005B Needle bar crank 1 1 48T2-002B Needle bar crank 1 27 22T2-005B2 Screw 1 1 1 28 22T2-006 Screw 1 1 1 29 22T2-007 Set screw 1 1 1 30 22T2-008 Needle bar bushing (upper) 1 1 1 31 22T2-009 Screw 1 1 1 32 22T2-010 Felt plug 1 1 1 33 22T2-011 Rubber plug 1 1 1 34 22T2-012C1 Needle bushing (lower) 1 124T2-006 Needle bushing (lower) 1 1 35 22T2-012C2 Thread guide 1 1 1 36 22T2-014 Needle bar 1 1 78T2-004 Needle bar 1 153200001 Needle bar 1 37 22T2-015 Thread guide for needle bar 1 1 48T2-004 Thread guide for needle bar 1 38 DB x 1 14# Needle 1 DP x 5 18# Needle 1 DP x 1 22# Needle 1 DP x 5 14# Needle 1 39 22T2-017 Screw 1 1 1 40 36T3-005E Guide rail for slide block 1 1 1 41 22T2-020 Slide block 1 1 1 42 22T2-019 Set screw 2 2 2 43 100T6-012 Screw 3 3 3 44 124T3-001A2 Screw 1 1 1 45 22T3-008 Screw 1 1 1 46 124T3-001A5 Oil seal 1 1 1 jintex.in
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Page 21 — 3. FEEDING AND FEED LIFTING AND ROTATING HOOK MECHANISM
3. FEEDING AND FEED LIFTING AND ROTATING HOOK MECHANISM No. Ref. No. Description Qt. M H B 1 22T6-001A3 1536000001 Feed dog Feed dog Feed dog 1 1 1 1 1 1 2 36T4-001A1a Feed bar 1 1 1 3 22T6-001A6 Washer 1 1 1 4 36T4-001A2 Shaft for feed bar 1 1 1 5 22T6-001A4 Screw 2 2 2 6 22T6-001A1a Feed rock shaft 1 1 1 7 22T6-001A1b Screw 2 2 2 8 22T2-019 Screw 1 1 1 9 124T6-002 Feed rock shaft 2 2 2 10 GB894-86-15 C-type stop ring 1 1 1 11 22T6-004 Bushing for feed rock shaft 2 2 2 12 22T6-005B1 Collar for feed rock shaft 2 2 2 13 22T3-002B2 Screw 4 4 4 14 36T4-003 Feed rock shaft crank (right) 1 114T4-001 Feed rock shaft crank (right) 1 15 36T4-004H01 Pin 1 1 1 16 36T5-008E5 Screw 1 1 1 17 22T6-008D3 Screw 1 1 1 18 36T4-005B Bobbin case complete 1 1 78T4-004F Bobbin case complete 1 19 36T4-006 Bobbin 1 1 78T4-005 Bobbin 1 20 36T4-007C Rotating hook complete 1 1 78T4-002 Rotating hook complete 1 22 36T4-008D1 Hook shaft 1 1 1 120T4-001 Hook shaft 1 23 22T4-001A1a1 Filter screw 1 1 24 22T4-001A1a2 Filter 1 1 25 36T4-009G Oil seal 1 1 1 26 36T4-010 Hook shaft bushing(left) 1 1 1 27 22T4-005 Adjusting screw 1 1 1 28 22T4-006 Coil spring 1 1 1 29 36T4-011E1 Thread cutting cam 1 1 1 30 36T4-011E2 Screw 1 1 1 31 36T4-012 Hook shaft bushing(middle) 2 2 2 32 22T4-002B1 Collar for hook shaft 1 1 1 33 22T2-009 Screw 2 2 2 34 36T4-014F1 Hook shaft bushing(right) 1 1 1 35 22T4-007C2 Oil pipe for hook shaft bushing 1 1 1 36 36T4-015 Plunger 1 1 1 37 36T4-016 Plunger spring 1 1 1 38 22T4-010 Guide plate 1 1 1 78T4-006 Guide plate 1 39 22T5-001A4 Screw 1 1 1 40 22T6-008D2 Hinge pin 1 1 1 41 36T4-017 Feed lifting rock shaft crank(right) 1 1 1 42 22T6-016 Screw 2 2 2 43 22T6-012 Bushing for feed lifting shaft(left) 1 1 1 44 22T2-002 Screw 1 1 1 45 36T4-018H1D1 Feed lifting fork 1 1 1 46 124T6-003 Feed lifting rock shaft 1 1 1 47 22T4-013 Hook positioner 1 1 48T4-002 Hook positioner 1 78T4-003 Hook positioner 1 48 22T4-015 Screw 1 1 1 49 22T2-009 Screw 1 1 1 50 22T1-002 Screw 1 1 1 51 22T6-008D3 Screw 1 1 1 52 GB93-87-6 Washer 1 1 1 jintex.in
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Page 23 — 4. STITCH LENGTH REGULATING MECHANISM
4. STITCH LENGTH REGULATING MECHANISM No. Ref. No. Description Qt. M H B 1 36T5-001 Set pin 1 1 1 2 36T5-002A1 Feed regulator 1 1 1 114T5-001 Feed regulator 1 1 1 3 36T5-002A2 Spring retainer 1 1 1 4 22T2-019 Screw 2 2 2 5 36T5-002A3 Link 1 1 1 6 36T5-002A4 Pin 1 1 1 7 GB896-85-4 Split retaining ring 1 1 1 8 36T5-002A5 Coil spring 1 1 1 9 36T5-002A6 Spring holder 1 1 1 10 22T6-008D3 Screw 1 1 1 11 22T5-010D4 Screw 1 1 1 12 22T5-003 Bushing for feed regulator 1 1 1 13 22T5-004 Pin shaft 1 1 1 14 36T5-003 Rubber plug 1 1 1 15 22T2-002 Set screw 1 1 1 16 36T5-004B1 Reverse sewing crank 1 1 1 17 36T5-004B2 Reverse sewing crank shaft 1 1 1 18 36T5-004B3 Coil spring 1 1 1 19 22T5-013 Screw 1 1 1 20 36T5-005 Spring holder 1 1 1 21 22T5-001A4 Screw 1 1 1 22 22T5-010D1 Reverse sewing lever 1 1 1 23 36T5-006C1a1 Shaft for reverse sewing lever 1 1 1 24 GB3452.1-92 O-type ring 6.3×1.8d 1 1 1 25 22T5-010D2 Screw 2 2 2 26 22T5-010D4 Screw 1 1 1 27 22T5-011 Washer 1 1 1 28 124T5-001A2 Screw bar 1 1 1 29 124T5-001A3 O-type rubber ring 1 1 1 30 27500001 Dial 1 1 1 124T5-001A5 Dial 1 1 1 32 36T5-007D4 Bushing 1 1 1 33 36T5-007D5 Screw 1 1 1 34 36T5-012 Thrust pin 1 1 1 35 22T5-009 Coil spring 1 1 1 38 36T5-008E2 Feed link 1 1 1 39 36T5-008E3 Stitch length regulating link 1 1 1 40 36T4-004H02 Pin (Long) 1 1 1 41 36T5-008E4H02 Link (Long) 2 114T5-003 Link (Long) 2 42 36T5-008E5 Screw 1 1 1 43 36T5-008E4H01 Link (short) 2 2 2 44 36T5-008E6 pin (short) 1 1 1 45 36T5-008E7 Screw 1 1 1 46 36T5-008E8 Screw 1 1 1 47 36T5-008E9 Eccentric shaft 1 1 1 48 36T5-008E10 Stitch length adjusting crank 1 1 1 49 36T5-009H02 Set pin (left) 1 1 1 50 22T6-008D3 Screw 1 1 1 51 36T5-009H01 Set pin (right) 1 1 1 52 22T6-008D3 Screw 1 1 1 jintex.in
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Page 25 — 5. PRESSER FOOT MECHANISM
5. PRESSER FOOT MECHANISM No. Ref. No. Description Qt. M H B 1 36T6-001A1 Presser bar lifter 1 1 1 2 J0.0.35 Screw 1 1 1 3 36T6-002B1 Presser bar lifting cam 1 1 1 4 GB3452.1-92 Oil seal (4.5×1.8G) 1 1 1 5 36T6-003C1a1 Knee lifter lever (left) 1 1 1 6 22T7-004B1b Tension releasing cam 1 1 1 7 22T7-004B1c Screw 1 1 1 8 22T7-004B2 Screw 2 2 2 9 22T7-004B3 Knee lifter rod 1 1 1 10 22T7-005 Screw 1 1 1 11 36T6-004 Thread releasing pin 1 1 1 12 22T7-007C1 Knee lifter lever (right) 1 1 1 13 22T7-007C2 Coil spring 1 1 1 14 22T7-007C3 Knee lifter connecting rod 1 1 1 15 22T7-008 Pin for spring 1 1 1 16 22T7-009 Bushing for presser bar 1 1 1 17 22T7-010 Presser bar 1 1 1 18 22T7-011D1 Presser bar guide bracket 1 1 1 19 22T1-013 Screw 1 1 1 20 22T7-012 Presser bar spring guide 1 1 1 21 48T7-002 Presser bar spring 1 1 1 22 22T7-014E1 Thumb screw 1 1 1 23 22T7-014E2 Lock nut 1 1 1 24 22T7-015 Screw 1 1 1 25 22T7-017F Presser foot asm 1 48T7-003A Presser foot asm 1 1 1 027701100 Presser foot asm 1 1 1 26 22T7-16 Thread guide 1 1 1 27 22T2-004 Screw 1 1 1 28 57T7-002 Presser foot spring 1 1 1 29 22T7-007C4 Screw 1 1 1 jintex.in
Page 26 — 6. KNIFE ACTUATING MECHANISM
6. KNIFE ACTUATING MECHANISM No. Ref. No. Description Qt. M H B 1 36T8-009 Pin 1 1 1 2 GB896-85-4 Split retaining ring 2 2 2 3 36T7-001A1 Flexible driving lever 1 1 1 4 36T7-001A2 Screw 1 1 1 5 J0.0.16 Nut 1 1 1 6 36T7-001A3 Bracket for flexible bracket 1 1 1 7 36T7-001A4 Screw 1 1 1 8 36T7-001A5 Flexible wire connecting bracket 1 1 1 9 36T7-001A6 Screw 2 2 2 10 36T7-001A7 Holder for flexible wire 1 1 1 11 165710000 Solenoid assy for thread trimmer 1 1 1 12 36T7-001A8b Solenoid mounting bracket 1 1 1 13 GB68-85-M4x6 Screw 3 3 3 14 36T7-002B1a1 knife holding saddle 1 1 1 15 36T7-002B1a2 knife base (left) 1 1 1 120T7-001A1 knife base (left) 16 36T7-002B1a3 Washer 1 1 1 17 36T7-002B1a4 Screw 3 3 3 18 36T7-002B2 Blade(left) 1 1 1 120T7-001A2 Blade(left) 19 36T7-002B3 Set screw 2 2 2 jintex.in
Page 27 — 6. KNIFE ACTUATING MECHANISM
6. KNIFE ACTUATING MECHANISM No. Ref. No. Description Qt. M H B 20 3677-002B4 Knife driving crank 1 1 1 21 61-04-01/B6 Screw 1 1 1 22 3677-002B6 Link 1 1 1 23 3677-002B7 Screw 2 2 2 24 3677-002B7 Nut 2 2 2 25 3677-003C1 Cam follower crank(1) 1 1 1 26 3677-003C2 Cam follower crank(2) 1 1 1 27 3677-003C3 Roller stud 2 2 2 28 3677-003C4 Roller stud 2 2 2 29 3677-003C5 Nut stud 2 2 2 30 3677-004 Knife driving shaft 1 1 1 120T7-002 Knife driving shaft 1 1 1 31 3677-005 Coil spring 1 1 1 32 3677-006 Bushing 1 1 1 33 165720004 Stopper 1 1 1 34 165720001 Stopper plate 1 1 1 35 GB6172-86-6 Nut 1 1 1 36 165720002 Screw 1 1 1 37 3677-009E1 Thread guide 1 1 1 120T7-003B1 Thread guide 1 1 1 38 J0.0.72 Screw 1 1 1 39 3677-009E2 Bracket for fixed blade 1 1 1 40 3677-009E3 Fixed knife 1 1 1 120T7-003B2 Fixed knife 1 1 1 41 3677-009E4 Set screw 1 1 1 42 3677-009E5 Adjusting screw 1 1 1 43 3677-009E6 Adjusting nut 1 1 1 44 3678-002 Set Screw 2 2 2 45 3677-010F Flexible wire asm 1 1 1 46 3677-011G Earth wire asm 1 1 1 47 3677-012 Plug 1 1 1 48 3677-013 Rubber sleeve 1 1 1 49 3677-014 Wire clamp 1 1 1 50 GB848-86 Washer 1 1 1 51 GB54-86-M5 Nut 2 2 2 52 22T2-019 Screw 4.37 x 40/8 8 8 8 53 3678-002 Screw 2 2 2 54 22T5-010D4 Screw 3 3 3 55 36T9-001A2a2 Pin 2 3 2 56 3677-001A9 Coil spring 1 1 1 57 3677-001A10 Collar for driving lever 1 1 1 58 3675-008E8 Screw 2 2 2 59 3677-015H1 Collar for knife driving shaft 1 1 1 60 22T3-002B1 Screw 1 1 1 61 3677-016 Coil spring 1 1 1 62 3677-017 Guard for plug 1 1 1 63 165720003 Rubber washer 1 1 1 64 1657100001 Rubber washer 1 1 1 65 GB96-85-5 Washer 1 1 1 66 GB96-86-12 Split retaining ring 1 1 1 67 3677-001A8a1 Washer 1 1 1 jintex.in
Page 28 — 7. REVERSE SEWING AND DETECTOR MECHANISM
7. REVERSE SEWING AND DETECTOR MECHANISM No. Ref. No. Description Qt. M H B 1 108910000 Detector componts 1 1 1 1 108930000 Detector componts 1 1 1 2 36T7-013 Rubber plug 1 1 1 3 22T2-019 Screw 2 2 2 4 22T1-006 Screw 6 6 6 5 22T1-007 Washer 6 6 6 6 165A20001 Detector presser plate 1 1 1 7 GB896-86 Split washer 4 2 2 2 8 36T8-009 Pin 1 1 1 9 36T8-008E4b Electric - magnet for reverse sewing 1 1 1 10 GB848-85-4 Washer 2 2 2 11 GB893-87 Spring washer 3 2 2 2 12 36T8-005 Cord holder 1 1 1 13 108800101 Wire clamp 1 1 1 108800201 Wire clamp 1 1 1 108800301 Wire clamp 1 1 1 14 36T8-007C1 Switch bracket 1 1 1 15 36T8-007C2a Button asm 1 1 1 16 36T8-007C3b Cable for switch at reverse sewing 1 1 1 17 GB869-86-2 Spring washer 2 2 2 2 18 GB848-86-2 Washer 2 2 2 2 19 GB818-85-M2x8 Screw 2 2 2 20 36T8-007C4 Micro switch 1 1 1 21 GB66-76 Screw 1 1 1 22 36T8-007C5 Leaf spring 1 1 1 23 GB896-86-3 Split retaining ring 2 2 2 24 36T8-007C6 Coil spring 1 1 1 26 36T8-008E1 Gasket 1 1 1 27 165820001 Side cover 1 1 1 28 22T6-008D3 Screw 2 2 2 29 165320001 Balance wheel asm 1 1 1 30 36T8-004B1 Screw 1 1 1 31 36T8-004B2 Washer 1 1 1 jintex.in
Page 29 — 8. WIPER MECHANISM
8. WIPER MECHANISM No. Ref. No. Description Qt. M H B 1 36T9-001A1 Wire connector 1 1 1 2 36T9-001A2a Wire 1 1 1 3 36T9-001A3 Cord clamp 1 1 1 4 GB848-86-3 Washer 8 8 8 5 GB859-86-3 Washer 8 8 8 6 GB818-86 Screw M3 x6 8 8 8 7 36T9-001A4 Solenoid bracket 1 1 1 8 36T9-001A5 Cover for wiper mech 1 1 1 9 36T9-001A6 Solenoid for wiper 1 1 1 10 36T9-001A7 Coil spring 1 1 1 11 GB896-86-9 Retaining ring 1 1 1 12 36T9-001A8 Rubber ring 1 1 1 13 36T9-001A9 Switch for wiper 1 1 1 14 36T9-001A10 Washer 1 1 1 15 36T9-002 Screw 1 1 1 16 22T5-001A4 Screw 2 2 2 17 36T9-003 Washer 2 2 2 18 36T9-004B1 Wiper bracket 1 1 1 19 036921008 Wiper shaft asm 1 1 1 20 G896-86-4 Retaining ring 2 2 2 21 36T9-004B3 Wiper 1 1 1 22 22T6-001A4 Screw 1 1 1 23 36T9-004B4 Link 1 1 1 26 036921006 Washer 1 1 1 25 36T9-005 Screw 2 2 2 24 036921007 Shaft 1 1 1 28 036921005 Washer 1 1 1 27 GB6170-86 Nut M3 1 1 1 29 165900001 Rubber washer 1 1 1 jintex.in
Page 30 — 9. OIL PUMP MECHANISM
9. OIL PUMP MECHANISM No. Ref. No. Description Qt. M H B 1 22T8-001 Oil pump 1 1 1 2 22T8-002 Oil pump impeller 1 1 1 3 22T8-003 Screw 1 1 1 4 22T8-004 Screw 3 3 3 5 GB93-87-3 Springee washer 1 1 6 22T8-006 Oil pump fitting plate 1 1 7 22T8-007 Oil adjusting plate 1 1 8 22T8-008A Oil pump screen asm 1 1 1 9 22T8-009 Screw 3 3 3 10 36T10-001A Oil pump for hook shaft 1 1 1 11 22T8-011C Oil braid fitting plate 1 1 1 12 22T8-012 Screw 2 2 2 13 22T8-013D Oil pump for arm shaft 1 1 1 14 22T8-014 Oil return pipe 1 1 1 15 22T8-015 Felt pouch for return oil filter 1 1 1 16 36T10-002 Oil filter holder 1 1 1 jintex.in
Page 31 — 10. OIL RESERVOIR AND ACCESSORIES
10. OIL RESERVOIR AND ACCESSORIES No. Ref. No. Description Qt. M H B 1 36T11-001A Oil reservoir asm 1 1 1 2 22T9-001A2 Screw 1 1 1 3 22T9-001A3 Washer 1 1 1 5 22T9-001A5 Oil gasket 1 1 1 7 22T9-003B1 Knee lifter lifting pin 1 1 1 8 124T9-003B Belt cover 1 1 1 9 124T9-004C Belt cover (S) 1 1 1 10 6F0 Thread winder asm(large hook) 1 1 1 11 GXJ-2 Thread spool asm 1 1 1 12 22T9-007F Hinge with rubber cushion 2 2 2 13 22T9-009 Cushion(B) 2 2 2 14 22T9-010 Cushion(S) 2 2 2 15 22T9-011 Oil pot 1 1 1 16 22T9-012 Magnet block 1 1 1 17 22T9-013 Screw drive (long) 1 1 1 18 22T9-015 Screw drive (short) 1 1 1 19 36T11-006 Allen wrench M4 1 1 1 36T11-006 Allen wrench M6 1 1 1 20 22T9-016 Double open-end wrench 1 1 1 21 22T9-017 Oil tank 1 1 1 22 22T9-018 Machine head cover 1 1 1 23 22T9-024 Needle bag 1 1 1 jintex.in
Page 32 — GC6180 series machine's main technical data
GC6180 series machine's main technical data Item Model M H B Application Common materials Thick materials Thick materials Sewing speed 5000 S. P. M. 3500 S. P. M. 3000 S. P. M Max. stitch length 4mm 7 mm 6 mm Presser foot lift By hand By knee 13 mm Needle DB x1 -2 9#-16# DP x5 18#-22# Rotating shuttle Standard automatic oiling Thick materials automatic oiling Twice automatic oiling Detector Inside Operation panel Outside Motor 400W motor with eddy current speed adjusting section Other Can select automatic foot lifter system Besides adjusting stitch, please laypeople don't debug or maintain machine. Parts are subject to changes in design without prior notice. XI'AN TYPICAL INDUSTRIES CO., LTD. Add: No. 1 Taibai South Road, Xi'an, P. R. China -710068 Tel: +86-29-88279091 88279150 Fax: +86-29-88249715 88245215 E-mail: typical@chinatypical. com Http: www. chinatypical. com Http: www. globalsources. com 2004. 12. 26 ② jintex.in
Page 33 — GC6180
GC6180 HIGH-SPEED LOCKSTITCH SEWING MACHINE WITH DROP FEED This machine may only be operated by adequately trained operators only after having completely read and understood the instruction manual. Parts are subject to changes in design without prior notice. CQC Certificate of the International ISO9001 CE Certificate of the International CE Ecolabelling Product Certificate for Energy Conservation Product XI'AN TYPICAL EUROPE GmbH Hertelsbrunnenring 9 D-67657 Kaiserslautern Tel.: +49 (0)631 316019-0 Fax: +49 (0)631 316019-11 E-mail: sales@typical-europe.com www.typical-europe.com GC6180 - Manual - EN - 08-2010 jintex.in