Page 16 — Cleaning the machine
MAINTENANCE DURING USE 缝纫机的清扫 Cleaning the machine 缝纫机的清扫, 以针板槽及送牙周围为主。 Mainly the slots of the needle plate and the feed rows should be cleaned. - 12 - jintex.in
MAINTENANCE DURING USE 缝纫机的清扫 Cleaning the machine 缝纫机的清扫, 以针板槽及送牙周围为主。 Mainly the slots of the needle plate and the feed rows should be cleaned. - 12 - jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| DCx27 | Organ |
MAINTENANCE DURING USE 换 针 Replacing the needle 准确辨认针的前后,请将针凹向着后方, 即背向操作者进行安装。 针要牢固的插到孔的最深处。 OK! NO! OK! NO! 针凹部分 Scarf * Check the needle carefully to see that the scarf is turned to the rear of the machine. * Insert the needle to the proper depth, and fasten securely. 标准使用针:风琴DCx27 Standard needle: Organ DC X 27 请使用放在附件盒里红色柄 的螺丝刀。 Be sure to use the red-handled box driver packaged in the accessory box. 【注】不要移动螺钉。 【Note】Do not remove the screw. - 13 - jintex.in
- 14 - OK! (Operating) (运转中) Checking the oil circulation MAINTENANCE DURING USE 使用中的保养 jintex.in
使用中的保养 MAINTENANCE DURING USE 检查油质量,更换油 Checking and replacing the oil filter 机油每6个月检查并更换。 Check and replace the oil filter every six months. - 15 - jintex.in
- 91 - 供油請參見第2頁。 Replace the oil one month after the first use and every six months there after. 机油的更换,请在使用开始1个月后更换一次,然后,每6个月更换一次。 MAINTENANCE DURING USE 使用中的保养 换机油 Replacing the oil jintex.in
MAINTENANCE DURING USE 下刀片的更换 Replacing the lower knife 卸下下刀片 To remove the lower knife 松开螺丝 Loosen the screw 4 取下下刀片 Remove the lower knife. 把下刀架推想左边,用螺丝 ①暂时固定 Temporarily screw ① after sliding the lower knife holder to the left. 安装下刀片 To replace the lower knife 转动手轮将上刀移动对准如右 图所示位置 Turn the handwheel until the upper knife is at the lowest point. (See the right figure.) 拧紧螺丝 Tighten the screw. 5 1 装入下刀片。(右图参照) Insert the lower knife. (See the right figure.) 松开螺丝⑤,下刀架则向右 移动 Loosening the screw ⑤ makes the lower knife holder slide to the right. - 17 - jintex.in 下刀片正确的研磨角度 Correct angles to resharpen the lower knife 75° 62° 下刀刃 Cutting edge of the lower knife B 上刀片 Upper knife 针板表面 A Top surface of the needle plate A 下刀片 Lower knife 使针板表面A与下刀刃B处于相同 水平位置 Level of Ⓐ = Level of Ⓑ 装好下刀片后进行剪线,确认 剪切状况 Check cutting action of knives.
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| JK-797-3-504-02/233N | Needle height | ||
| JK-797-3-504-02-233 | Needle height | ||
| JK-797-3-505-12/233 | Needle height | ||
| JK-797-3-504-04/433 | Needle height | ||
| JK-797-4-514-03/33N | Needle height | ||
| JK-797-4-514-04/433 | Needle height |
JK797调整基准表 机型 机针高度 下弯针引量 出量 高度 上弯针 弯针架左 右位置 上弯针座安装方 向 二重环弯针引 量 Subclass Needle height Lower looper- needle setting distance Upper looper- needle setting distance Upper looper- height Looper position of the left and right Upper looper breacket installation direction Double chase stitch looper- needle setting distance Feed dog height Auxiliary feed dog height Feeding eccentrici ty Speed JK-797-3-504-02/233N 10.5 3.8 4.4-4.7 10.9 left 左 针板上面水平 0.8 0.8 0.35-2 JK-797-3-504-02-233 10.5 3.8 4.4-4.7 10.9 left 左 针板上面水平 0.8 0.8 0.35-2 JK-797-3-505-12/233 10.5 3.8 4.4-4.7 10.9 left 左 针板上面水平 0.8 0.8 0.35-2 JK-797-3-504-04/433 11.9 4.2 4.4-4.7 11.5 right 右 针板上面水平 1 0.3 0.35-2 JK-797-4-514-03/33N 10.5 3.8 5.4-5.7 10.6 left 左 针板上面水平 0.8 0.8 0.35-2 JK-797-4-514-04/433 11.9 4.2 5.4-5.7 11.1 right 右 针板上面水平 1 0.3 0.35-2 参数表 Parameter list 错误代码 一览表 List of error codes 参数 Parameter 参数作用 function 参数说明 description 电机发生堵转故障 rotor problem 电机过载或欠压 over-current or under-voltage 电机因过载,请减轻负荷后重启电机; Please reduce the load capacity and then restart the motor 请检查缝料是否太厚; Please check if the sewing material is too heavy 检查针杆是否缺油润滑; Please check if the machine needs lubrication. 主板读取参数错误 The board can not read the parameter 电机霍尔信号出错 Hall signal error 过流量或者欠压 over-current or under-voltage 电机过载或欠压 over-current or under-voltage 请检查供电电压是否正常; Please check the voltage 一般是负荷过大或者控制器故障引起的,若重启后也不能解决,建议 联系经销商解决; Because of supercharge or controller failure, if turn on the motor again can't solve the problem, please contact the local agent 检查10芯电插针是否松动或者脱落; Please check if the 10core line connect well or not 出现此种状况,需要关闭电源,稍后在打开电源开关即可; Please turn off the power and then turn it on again. 若重启后也不能解决,建议联系经销商解决; If can't solve the problem, please contact the local agent 请检查电机十芯插头连接是否可靠,霍尔信号线是否有点线,插针是 否退出或者变形; Please check if the 10core line connect well or not, please check if the connect line of hall is well or not 定针位出错 Needle position with probe 请检查定位器插头连接是否可靠。 《如果定位器损坏或者不需要定位功能时,当报E5,按住右键S约 3S,就可以进入参数设置界面,把M设置成0,即可关闭定位针功能》 Please check if the positioner connect well. (if the positioner damage or don't need needle position function and with Er5 code, please keeping press S around 3seconds, enter parameter model, set M value into 0 can turn off the function 注意:系统报错误后,机器将无法运行,显示 Note: If the control box give the error code made the machine can't run, please don't turn on the power till the problem solved - 18 - jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 1 | PIN | |
| 2 | 2 | SCREW | |
| 3 | 3 | PIN | |
| 4 | 4 | PIN | |
| 5 | 5 | COVER | |
| 6 | 6 | PIN | |
| 7 | 7 | NAME PLATE | |
| 8 | 8 | SCREW | |
| 9 | 9 | BUSHING | |
| 10 | 10 | PIN | |
| 11 | 11 | SCREW | |
| 12 | 12 | SCREW |
1 5 9 1 7 2 11 4 3 6 12 8 10 -19- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 2010020 | P03010 | 销5×16 | |
| 2101820 | P03017 | 销5×10 | |
| 2402990 | P03018 | 销4×40 | |
| 2400940 | P01001 | 定位销 | |
| 2403250 | 20513008 | 过线管 | |
| 2700470 | 206S30001 | 支柱 | |
| 2106790 | R03001 | 铆钉 | |
| 007019A0 | 207S11007 | 螺钉M4×7.5 | |
| 2403100 | 20722004 | 油塞 | |
| 301261 | 缝头 | ||
| 301501 | 797机壳(喷漆) | ||
| 403S11051 | 复合槽圆柱头螺钉 |
一、机壳部分/Machine Bed Frame 序号 NO. 公司件号 Part NO. 参考件号 Ref. Part No. 名称 Description 数量 (Number) 三线 四线 五线 three-thread four-thread five-thread 1 P03010 2010020 销5×16 Pin 1 1 1 2 P03017 2101820 销5×10 Pin 1 1 1 3 P03018 2402990 销4×40 Pipe 1 1 1 4 P01001 2400940 定位销 Pin 2 2 2 5 20513008 2403250 过线管 Pipe 2 2 2 6 206S30001 2700470 支柱 Bed Pin 4 4 4 7 R03001 2106790 铆钉 Pin 2 2 2 8 207S11007 007019A0 螺钉M4×7.5 Screw 2 2 2 9 20722004 2403100 油塞 Plug 1 1 1 10 301261 缝头 Bracket 1 1 1 11 301501 797机壳(喷漆) machine frame 1 1 1 12 403S11051 复合槽圆柱头螺钉 Screw 1 1 1 -20- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 1 | Screw | |
| 2 | 2 | Screw | |
| 3 | 3 | Cover | |
| 4 | 4 | Screw | |
| 5 | 5 | Cap | |
| 6 | 6 | Cap | |
| 7 | 7 | Screw | |
| 8 | 8 | Cover | |
| 9 | 9 | Screw | |
| 10 | 10 | Screw | |
| 11 | 11 | Screw | |
| 12 | 12 | Screw | |
| 13 | 13 | Screw | |
| 14 | 14 | Label | |
| 15 | 15 | Bracket | |
| 16 | 16 | Bracket | |
| 17 | 17 | Screw | |
| 18 | 18 | Spring | |
| 19 | 19 | Lever | |
| 20 | 20 | Screw | |
| 21 | 21 | Screw | |
| 22 | 22 | Screw | |
| 23 | 23 | Screw | |
| 24 | 24 | Screw | |
| 25 | 25 | Screw | |
| 26 | 26 | Screw | |
| 27 | 27 | Screw | |
| 28 | 28 | Screw | |
| 29 | 29 | Screw | |
| 30 | 30 | Label | |
| 31 | 31 | Screw | |
| 32 | 32 | Cap |
2 5 6 32 2 1 4 3 29 27 28 21 22 20 19 25 26 23 11 10 7 31 17 9 8 16 14 15 30 12 13 18 -21- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 301262 | 上罩 | ||
| S04060 | 螺钉M4×10 | ||
| 20422001 | 上罩油封 | ||
| 20622003 | 减震垫 | ||
| 20711055 | 油标盖 | ||
| 20722002 | 油塞 | ||
| 301263 | 前罩(右) | ||
| 20412002 | 前罩(左) | ||
| 207S11011 | 螺钉M4×5 | ||
| 207S14002 | 螺钉M3×12 | ||
| 207S14003 | 螺钉M3×4 | ||
| 20401002 | 铰链 | ||
| 207S11008 | 螺钉M4×12 | ||
| 20426002 | 销 | ||
| 207S14001 | 螺钉M4×4 | ||
| 20712002 | 锁紧板 | ||
| 207S11009 | 螺钉M3×4.5 | ||
| 20427001 | 弹簧 | ||
| 20412003 | 卡片 | ||
| 207S11011 | 螺钉M4×5 | ||
| 20612004 | 前罩板上盖1 | ||
| 207S11011 | 螺钉M4×5 | ||
| 20712005 | 前盖板 | ||
| S04060 | 螺钉M4×10 | ||
| 207S11008 | 螺钉M4×12 | ||
| 207S11008 | 螺钉M4×12 | ||
| 301264 | 侧盖件 | ||
| 2070201100 | 压脚杆组件 | ||
| 207S17005 | 螺钉M4×10 | ||
| 20131063 | 警告牌 | ||
| 20437006 | 穿线指示标 | ||
| 21022003 | 油窗垫 |
二、罩壳部件(1) Cover Components(1) 序号 NO. 公司件号 Part NO. 参考件号 Ref. Part No. 名称 Name 数量 (Number) Description 三线 three-thread 四线 four-thread 五线 five-thread 1 301262 270148-SD0 上罩 Top Cover 1 1 1 2 S04060 XXXXXX 螺钉M4×10 Screw 4 4 4 3 20422001 2701490 上罩油封 Gasket 1 1 1 4 20622003 2403050 减震垫 Rubber Cushion 3 3 3 5 20711055 2064571 油标盖 Oil Sight Window 1 1 1 6 20722002 2066820 油塞 Gasket 1 1 1 7 301263 270150-UD0 前罩(右) Front Cover (Right) 1 1 1 8 20412002 2701510 前罩(左) Front Cover (Left) 1 1 1 9 207S11011 007018A0 螺钉M4×5 Screw 2 2 2 10 207S14002 0045740 螺钉M3×12 Screw 1 1 1 11 207S14003 0045350 螺钉M3×4 Screw 1 1 1 12 20401002 270014A0 铰链 Hinge 1 1 1 13 207S11008 007021A0 螺钉M4×12 Screw 2 2 2 14 20426002 270043A0 销 Pin 1 1 1 15 207S14001 0045430 螺钉M4×4 Screw 2 2 2 16 20712002 2700180 锁紧板 Latch 1 1 1 17 207S11009 0070090 螺钉M3×4.5 Screw 1 1 1 18 20427001 2403010 弹簧 Spring 1 1 1 19 20412003 2701520 卡片 Latch 1 1 1 20 207S11011 007018A0 螺钉M4×5 Screw 1 1 1 21 20612004 2100440 前罩板上盖1 Flat Spring 1 1 1 22 207S11011 007018A0 螺钉M4×5 Screw 1 1 1 23 20712005 2701530 前盖板 Cover 1 1 1 24 S04060 XXXXXX 螺钉M4×10 Screw 2 2 2 25 207S11008 007021A0 螺钉M4×12 Screw 1 1 1 26 207S11008 007022A0 螺钉M4×12 Screw 1 1 1 27 301264 270083B9U0 侧盖件 Side Cover Assy. 1 1 1 28 2070201100 274011-910 压脚杆组件 Presser Bar 1 1 1 29 207S17005 XXXXXX 螺钉M4×10 Screw 4 4 4 30 20131063 9A31261 警告牌 Label 1 1 1 31 20437006 XXXXXX 穿线指示标 Threading Diagram 1 1 1 32 21022003 XXXXXX 油窗垫 Oil window mat 1 1 1 -22- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 8 | 8 | SCREW | |
| 7 | 7 | BRACKET | |
| 10 | 10 | BRACKET | |
| 27 | 27 | SCREW | |
| 9 | 9 | BRACKET | |
| 6 | 6 | SCREW | |
| 5 | 5 | BRACKET | |
| 4 | 4 | BRACKET | |
| 24 | 24 | SCREW | |
| 20 | 20 | BRACKET | |
| 23 | 23 | SCREW | |
| 1 | 1 | BRACKET | |
| 3 | 3 | SCREW | |
| 2 | 2 | BRACKET | |
| 11 | 11 | BRACKET | |
| 22 | 22 | BRACKET | |
| 21 | 21 | BRACKET | |
| 16 | 16 | BRACKET | |
| 25 | 25 | BRACKET | |
| 19 | 19 | PIN | |
| 17 | 17 | BRACKET | |
| 18 | 18 | SCREW | |
| 26 | 26 | SCREW | |
| 12 | 12 | BRACKET | |
| 13 | 13 | BRACKET | |
| 15 | 15 | BRACKET | |
| 14 | 14 | SCREW |
3 KS机型专用 For KS models 除KS机型 Except KS model -23- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 20711005 | 防护罩 | ||
| 207S11015 | 螺钉M3×6 | ||
| W01011 | 垫圈 3 | ||
| 20112098 | 托架 | ||
| 207S20002 | 螺钉M4 | ||
| 20128015 | 波形垫圈 | ||
| 301265 | 支架 | ||
| 207S13003 | 螺钉M6×25 | ||
| 20412004 | 布料挡板 | ||
| 208S15002 | 螺钉M5×5.5 | ||
| 20412014 | 挡油板 | ||
| 301266 | 盖板 | ||
| 20430001 | 盖板螺丝 | ||
| 207S11007 | 螺钉M4×7.5 | ||
| 20422010 | 密封垫 | ||
| 20401004 | 缝台侧盖 | ||
| 207S14003 | 螺钉M3×4 | ||
| 207S14009 | 螺钉M3×3 | ||
| 20426003 | 转动销 | ||
| 207S14009 | 螺钉M3×3 | ||
| 20427002 | 板弹簧 | ||
| 207S11011 | 螺钉M4×5 | ||
| 20426004 | 销 | ||
| 207S14009 | 螺钉M3×3 | ||
| 2041200600 | 盖板组件 | ||
| 207S11011 | 螺钉M4×5 | ||
| 2041204200 | KS组件 |
三、罩壳部件(2) Cover Components(2) 序号 NO. 公司件号 Part NO. 参考件号 Ref. Part No. 名称 Description 数量 (Number) 三线 three-thread 四线 four-thread 五线 five-thread 1 20711005 270032 防护罩 Eye Guard 1 1 1 2 207S11015 0070620 螺钉M3×6 Screw 2 2 2 3 W01011 2028750 垫圈 3 Washer 2 2 2 4 20112098 2700341 托架 Bracket 1 1 1 5 207S20002 0070660 螺钉M4 Screw 1 1 1 6 20128015 2103070 波形垫圈 Washer 1 1 1 7 301265 2700680 支架 Bracket 1 1 1 8 207S13003 0045110 螺钉M6×25 Bolt 3 3 3 9 20412004 2701670 布料挡板 Fabric Guide 1 1 1 10 208S15002 0073550 螺钉M5×5.5 Screw 2 2 2 11 20412014 2701790 挡油板 Cover 1 1 1 12 301266 270166-SD0 盖板 Cover Assy. 1 1 1 13 20430001 2701450 盖板螺丝 Cover 1 1 1 14 207S11007 007019A0 螺钉M4×7.5 Screw 4 4 4 15 20422010 2701750 密封垫 Gasket 1 1 1 16 20401004 213062A0 缝台侧盖 Side Cover 1 1 1 17 207S14003 0045960 螺钉M3×4 Screw 1 1 1 18 207S14009 -- 螺钉M3×3 Screw 1 1 1 19 20426003 3069200 转动销 Pin 1 1 1 20 207S14009 -- 螺钉M3×3 Screw 1 1 1 21 20427002 2130630 板弹簧 Flat Spring 1 1 1 22 207S11011 0071960 螺钉M4×5 Screw 1 1 1 23 20426004 2132730 销 Pin 1 1 1 24 207S14009 -- 螺钉M3×3 Screw 1 1 1 25 2041200600 213094-910 盖板组件 Cover 1 1 1 26 207S11011 007017A0 螺钉M4×5 Screw 2 2 2 27 2041204200 -- KS组件 KS component 1 1 1 -24- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 1 | Shaft | |
| 2 | 2 | Bracket | |
| 3 | 3 | Spacer | |
| 4 | 4 | Housing | |
| 5 | 5 | Screw | |
| 6 | 6 | Screw | |
| 7 | 7 | Screw | |
| 8 | 8 | Washer | |
| 9 | 9 | Screw | |
| 10 | 10 | Pulley | |
| 11 | 11 | Bearing | |
| 12 | 12 | Bearing | |
| 13 | 13 | Pulley | |
| 14 | 14 | Spacer | |
| 15 | 15 | Pulley | |
| 16 | 16 | O-ring | |
| 17 | 17 | Switch | |
| 18 | 18 | Cover | |
| 19 | 19 | Screw | |
| 20 | 20 | O-ring | |
| 21 | 21 | Housing | |
| 22 | 22 | Screw | |
| 23 | 23 | Screw | |
| 24 | 24 | Screw | |
| 25 | 25 | Bearing | |
| 26 | 26 | Wire Harness | |
| 27 | 27 | Screw | |
| 28 | 28 | Retaining Ring | |
| 29 | 29 | Pulley |
4 26 2 17 1 10 9 8 25 11 28 12 24 23 22 21 20 3 7 6 5 4 13 14 15 16 19 29 18 27 -25- jintex.in
| Ref | Part number | Part name | Qty |
|---|---|---|---|
| 1 | 400357 | 主轴 | |
| 2 | 2013001000 | LED灯组件 | |
| 3 | S10013 | 螺钉M6×6 | |
| 4 | 20709035 | 平衡块 | |
| 5 | 207S11017 | 螺钉M3×8 | |
| 6 | 20401005 | 平衡块 | |
| 7 | 207S11017 | 螺钉M3×8 | |
| 8 | 20428002 | 垫片 | |
| 9 | 207S11011 | 螺钉M4×5 | |
| 10 | B04029 | 轴承6202ZLB | |
| 11 | 20729001 | 卡簧 | |
| 12 | B04005 | 轴承6203LLU | |
| 13 | B04005 | 轴承6203LLU | |
| 14 | W03003 | 垫圈32 | |
| 15 | 20103002 | 主轴中轴套 | |
| 16 | 001025 | 0型圈17×1.8 | |
| 17 | 20711210 | R型线夹 | |
| 18 | 20711056 | 电机罩(新颜色) | |
| 19 | 2073301200 | 包缝直驱电机 | |
| 20 | 001028 | 0型圈41×1.8 | |
| 21 | 20708015 | 轴承端盖 | |
| 22 | S04060 | 螺钉M4×10 | |
| 23 | S01011 | 螺钉M5×10 | |
| 24 | W02004 | Φ6.1弹垫 | |
| 25 | 20403001 | 衬圈 | |
| 26 | 207S11007 | 螺钉 | |
| 27 | 207S11026 | 螺钉 | |
| 28 | 20403017 | 中轴套 | |
| 29 | 304026 | 手轮(喷漆) |
四、主轴部件 Crankshaft Drive Mechanism 序号 NO. 公司件号 Part NO. 参考件号 Ref. Part No. 名称 Description 数量 (Number) 三线 three-thread 四线 four-thread 五线 five-thread 1 400357 270522A0 主轴 Crankshaft 1 1 1 2 2013001000 LED灯组件 LED ASSY 1 1 1 3 S10013 0045220 螺钉M6×6 Screw 2 2 2 4 20709035 2705020 平衡块 Balance Weight 1 1 1 5 207S11017 0070110 螺钉M3×8 Screw 2 2 2 6 20401005 2705240 平衡块 Balance Weight 1 1 1 7 207S11017 0070110 螺钉M3×8 Screw 2 2 2 8 20428002 2405030 垫片 Washer 1 1 1 9 207S11011 0071430 螺钉M4×5 Screw 1 1 1 10 B04029 2403300 轴承6202ZLB Ball Bearing 1 1 1 11 20729001 2403350 卡簧 Ring 1 1 1 12 B04005 2115260 轴承6203LLU Ball Bearing 1 1 1 13 B04005 2115260 轴承6203LLU Ball Bearing 1 1 1 14 W03003 2403060 垫圈32 Washer 1 1 1 15 20103002 2100560 主轴中轴套 Oil Seal 1 1 1 16 001025 2100570 0型圈17×1.8 O Ring 1 1 1 17 20711210 R型线夹 R thread clamp 2 2 2 18 20711056 电机罩(新颜色) 1 1 1 19 2073301200 包缝直驱电机 1 1 1 20 001028 2400340 0型圈41×1.8 O Ring 1 1 1 21 20708015 2115280 轴承端盖 Right Cover 1 1 1 22 S04060 螺钉M4×10 Screw 3 3 3 23 S01011 螺钉M5×10 Screw 3 3 3 24 W02004 2042930 Φ6.1弹垫 Washer 1 1 1 25 20403001 2705230 衬圈 Spacer 1 1 1 26 207S11007 螺钉 Screw 3 3 3 27 207S11026 螺钉 Screw 2 2 2 28 20403017 中轴套 Sleeve 1 1 1 29 304026 手轮(喷漆) Tandwheel 1 1 1 -26- jintex.in