Jack JK-T1310 / JK-T2210 — parts catalog
- Page 1 (text): This page contains an introductory message in both Chinese and English, thanking the user for their purchase and providing guidance on using the manual.
- Page 2 (unknown): This page contains a watermark with the text "jinteх.in" and a footer with the same text.
- Page 3 (text): This page explains safety symbols and their meanings, including danger and caution warnings, as well as prohibition and mandatory action symbols.
- Page 4 (text): This page contains safety precautions for operating and installing the sewing machine, divided into 'Danger', 'Caution', and 'Installation' sections. It covers electrical safety, environmental conditions, and handling procedures.
- Page 5 (text): This page contains safety precautions and maintenance guidelines for the industrial sewing machine, including warnings about operation, cleaning, and repairs.
- Page 6 (diagram): This page contains a diagram illustrating various safety warnings and machine parts, including warnings for hazardous voltage, caution for moving parts, and symbols for grounding and direction of rotation, along with labeled components like the motor cover and needle guard.
- Page 7 (toc): This page contains the table of contents for the manual, listing sections such as "Part Name", "Specifications", "Installation Method", "Preparation Before Sewing", "Sewing", "Maintenance", "Standard Adjustment", and "Troubleshooting".
- Page 8 (diagram): This page displays a diagram of a sewing machine with various components labeled with reference numbers. It also includes a list of parts with their corresponding reference numbers and descriptions.
- Page 9 (text): This page contains specifications for the T1310 and T2210 A sewing machines, including details on stitch type, speed, dimensions, drive methods, and power requirements.
- Page 10 (diagram): This page contains installation instructions and a diagram for the sewing machine base, including dimensions and mounting hole specifications.
- Page 11 (diagram): This page contains diagrams and parts lists for installing the control box and the oil pan on an industrial sewing machine.
- Page 12 (diagram): This page shows the installation method for the sewing machine head, including a diagram with numbered parts and a list of parts with their corresponding numbers and quantities.
- Page 13 (diagram): This page shows a diagram illustrating the installation method for the needle plate auxiliary board and related components, with instructions and precautions for adjustment and mounting.
- Page 14 (diagram): This page shows a diagram illustrating the installation method for various parts of the sewing machine, including dampers, brackets, screws, and nuts, with a detailed list of components and a note regarding specific installation procedures.
- Page 15 (diagram): This page shows a diagram illustrating the installation method for a head switch, including a screw and its dimensions.
- Page 16 (diagram): This page illustrates how to tilt the sewing machine head, showing the movement of the presser bar and the correct way to lower the head to avoid damaging the cover.
- Page 17 (diagram): This page contains diagrams and instructions for installing the foot pedal assembly for electromagnetic and pneumatic specifications, including part details and operational notes.
- Page 18 (diagram): This page shows a diagram illustrating the installation method for the thread stand, with numbered components and instructions for proper assembly.
- Page 19 (diagram): This page shows the installation method for pneumatic composite components, including a diagram of the components and instructions for connecting air tubes and adjusting speed control.
- Page 20 (diagram): This page shows installation instructions for the eye guard and the shuttle cover, including diagrams and lists of parts.
- Page 21 (text): This page provides instructions on how to lubricate the sewing machine, including warnings and specific steps for different parts of the machine.
- Page 22 (diagram): This page shows a diagram illustrating the installation method for securing the machine head with a screw and washer, along with a note regarding removal during operation.
- Page 23 (text): This page contains instructions for installing the machine needle and threading the machine, with diagrams illustrating the steps.
- Page 24 (text): This page describes the preparation steps for threading a sewing machine, including entering and exiting threading mode, and pressing the presser foot.
- Page 25 (text): This page details the preparation and method for winding the bobbin on an industrial sewing machine, including important safety precautions and adjustments for even winding.
- Page 26 (text): This page describes the method for installing the bobbin case, including safety precautions and step-by-step instructions with diagrams.
- Page 27 (text): This page details the thread tension settings for different fabric types and provides instructions and diagrams for adjusting bottom thread tension and upper thread tension.
- Page 28 (text): This page details the method for sewing, including safety precautions and step-by-step instructions for operating the sewing machine.
- Page 29 (text): This page describes how to use the pause switch and the thread trimming switch on the sewing machine, with diagrams illustrating their locations and operation.
- Page 30 (text): This page contains maintenance instructions for a sewing machine, specifically focusing on cleaning the bobbin case and related components. It includes safety warnings and step-by-step procedures with diagrams.
- Page 31 (text): This page contains maintenance instructions for the sewing machine, including cleaning the control box air inlet, replacing lubricating oil, cleaning the needle plate, inspecting the needle, and oiling the machine.
- Page 32 (text): This page contains safety warnings and instructions for adjusting the sewing machine, including a section on confirming the head switch.
- Page 33 (text): This page contains information on standard adjustments for the thread tensioner and the bobbin case guide R, including specifications and adjustment procedures.
- Page 34 (diagram): This page contains diagrams and instructions for adjusting the needle bar height and needle bar stroke, with specific references to parts like the needle bar metal (1), screw (2), and eccentric shaft (3).
- Page 35 (text): This page contains instructions and diagrams for adjusting the needle bar, needle guide, and oil supply on an industrial sewing machine.
- Page 36 (diagram): This page contains diagrams and instructions for adjusting the position of the thread cutter, with numbered parts and specific measurements indicated.
- Page 37 (diagram): This page contains a diagram illustrating standard adjustments for a sewing machine, with numbered parts and detailed instructions for their manipulation.
- Page 38 (diagram): This page contains a diagram illustrating the replacement method for the moving knife and fixed knife, with numbered parts and step-by-step instructions.
- Page 39 (diagram): This page contains diagrams and instructions for adjusting the thread trimmer and the presser foot installation position.
- Page 40 (diagram): This page details the adjustment of the intermittent presser foot stroke, including a diagram and a table showing stroke ranges for different installation positions.
- Page 41 (diagram): This page contains diagrams and instructions for adjusting the position of the presser foot linkage, including steps for loosening screws, adjusting linkage position, and checking for interference with the needle plate and needle bar.
- Page 42 (diagram): This page contains diagrams and instructions for adjusting the presser foot lift and air pressure on an industrial sewing machine.
- Page 43 (text): This page contains troubleshooting information for common issues with the sewing machine, including sections on "Presser Foot Cannot Rise", "Presser Foot Cannot Lower", "Presser Foot Lift Height Incorrect", "Presser Foot Cannot Rise to Highest Point", "Bobbin Winder Operation Poor", "Thread Path Issues", and "Wire Breakage". Each issue is described with its cause and the corresponding remedy or action to take, with some actions referencing specific page numbers for further details.
- Page 44 (text): This page contains a troubleshooting guide for common sewing machine issues, listing phenomena, causes, solutions, and reference pages.
- Page 45 (text): This page contains a troubleshooting guide for common sewing machine issues, listing phenomena, causes, and corrective actions with corresponding page references.
- Page 46 (unknown): This page contains a watermark and a website address at the bottom.
- Page 47 (text): This page contains safety instructions and symbols for the sewing machine, including indications for danger and caution, and explanations of various symbols.
- Page 48 (text): This page contains safety instructions and environmental requirements for operating the sewing machine, including warnings about electrical hazards, temperature, humidity, and installation procedures.
- Page 49 (text): This page contains safety precautions and instructions for sewing machine operation, cleaning, and maintenance, including warnings about proper usage, protective gear, and handling potential issues.
- Page 50 (text): This page contains warning labels and safety instructions for the sewing machine, including hazardous voltage warnings, caution notices, and directions of operation.
- Page 51 (toc): This page contains the table of contents for the manual, listing sections such as Names of Major Parts, Specifications, Installation, Preparation Before Sewing, Cleaning, Standard Adjustments, and Troubleshooting, along with their corresponding page numbers.
- Page 52 (diagram): This page displays a diagram of the major parts of an industrial sewing machine, with a numbered list of components and their descriptions.
- Page 53 (text): This page contains specifications for the T1310 and T2210 A sewing machines, including details on stitch formation, speed, dimensions, feed mechanism, stitch length, memory capacity, work clamp, rotary hook, and power supply.
- Page 54 (diagram): This page contains a diagram illustrating the table processing and dimensions for installing a sewing machine, including details on table thickness, leg spacing, and control box placement.
- Page 55 (diagram): This page shows diagrams and parts lists for installing the control box and the oil pan, including components like bolts, washers, nuts, oil pan, and waste oil tank.
- Page 56 (diagram): This page shows a diagram for installing the machine head, including parts like pins, set screws, hinge rubber assemblies, hinge holders, bolts, plain washers, nuts, and head rest.
- Page 57 (diagram): This page shows a diagram illustrating the installation of an auxiliary plate and needle plate, with instructions on how to adjust them for proper height and orientation. It also includes a note about tilting the machine head.
- Page 58 (diagram): This page displays a diagram illustrating the installation of gas springs and related components, with a detailed list of parts including gas spring holders, spacers, bolts, nuts, and washers.
- Page 59 (diagram): This page shows a diagram illustrating the installation of a machine head switch and a screw, with accompanying instructions for securing the machine head.
- Page 60 (text): This page describes the procedure for tilting the sewing machine head, including a caution note about potential damage to the outer cover.
- Page 61 (diagram): This page details the installation of the treadle unit (solenoid specifications) and the two-pedal foot switch (pneumatic specifications), including diagrams and operating instructions.
- Page 62 (diagram): This page shows a diagram for installing the cotton stand, with numbered parts and instructions on how to fit the washer and tighten the nut.
- Page 63 (text): This page details the installation of the pneumatic unit, including a list of components, instructions for adjustment, and notes on operation.
- Page 64 (diagram): This page contains diagrams and parts lists for installing the eye guard and installing the motor cover on a sewing machine.
- Page 65 (text): This page provides instructions and warnings regarding the lubrication of the sewing machine, including steps for filling oil tanks and notes on oil levels and types.
- Page 66 (diagram): This page shows how to install the machine head fixing bolt, including a diagram and a note about removing the bolt when operating the machine.
- Page 67 (text): This page details the preparation steps for sewing, specifically focusing on installing the needle and threading the upper thread. It includes cautionary notes and step-by-step instructions with diagrams.
- Page 68 (text): This page describes the threading mode of the sewing machine, including how to turn on the power switch, press the home position key, thread the thread, and end the threading mode.
- Page 69 (text): This page details the process of winding the lower thread on a sewing machine, including cautions and adjustments for uneven winding.
- Page 70 (diagram): This page details the process of installing the bobbin case, including a caution notice and step-by-step instructions with corresponding diagram references.
- Page 71 (text): This page provides a reference table for thread tension settings for heavy-weight and medium-weight materials, along with diagrams and instructions for adjusting lower and upper thread tension.
- Page 72 (text): This page provides instructions on how to operate the sewing machine, including safety precautions and step-by-step guidance for sewing an article. It also includes a diagram illustrating the sewing process and related components.
- Page 73 (text): This page describes how to use the STOP switch and the thread wiper switch on the sewing machine, including instructions for continuing sewing after stopping and operating the thread wiper.
- Page 74 (text): This page contains safety precautions and instructions for cleaning the rotary hook of the sewing machine, including diagrams and numbered steps.
- Page 75 (text): This page contains instructions for cleaning the control box air inlet ports, draining the oil, cleaning the eye guard, checking the needle, and lubrication for an industrial sewing machine.
- Page 76 (text): This page contains safety precautions and instructions for checking the machine head switch, including a diagram illustrating the switch.
- Page 77 (text): This page details standard adjustments for thread take-up spring height and tension for different material weights, along with instructions for adjusting the arm thread guide R.
- Page 78 (text): This page contains instructions for adjusting the needle bar height, needle bar lift amount, and driver needle guard on an industrial sewing machine, along with diagrams illustrating these adjustments.
- Page 79 (text): This page details standard adjustments for a sewing machine, including adjusting needle clearance, adjusting the shuttle race thread guide, and rotary hook lubrication amount. It includes diagrams and notes for each adjustment.
- Page 80 (diagram): This page details the adjustment of the movable knife on a sewing machine, including numbered diagrams and step-by-step instructions for setting the correct distance.
- Page 81 (diagram): This page contains a diagram illustrating standard adjustments for a sewing machine, with numbered parts and detailed instructions for adjustments.
- Page 82 (diagram): This page illustrates the process of replacing the movable and fixed knives on an industrial sewing machine, including detailed diagrams and step-by-step instructions.
- Page 83 (diagram): This page contains diagrams and instructions for adjusting the thread wiper and installing the presser foot.
- Page 84 (text): This page describes how to change the intermittent stroke of a sewing machine by adjusting the position of the stepping clamp connecting rod, with a table showing different installation positions and their corresponding intermittent stroke ranges.
- Page 85 (text): This page details the adjustment procedure for the stepping clamp connecting rod and presser foot timing, including diagrams and step-by-step instructions.
- Page 86 (text): This page contains instructions for adjusting the work clamp lift amount and air pressure on an industrial sewing machine, including diagrams and numbered steps.
- Page 87 (text): This page contains troubleshooting information for common problems encountered with the sewing machine, including issues with the work clamp, thread wiper, and thread winding. It provides potential causes and remedies for each problem, along with corresponding reference page numbers.
- Page 88 (text): This page contains troubleshooting information for common sewing machine problems, including causes and remedies with corresponding reference page numbers.
- Page 89 (text): This page contains troubleshooting information for common sewing machine problems, including issues with upper thread trimming, stitch finish, thread tension, and machine operation, along with their causes and remedies.
- Page 90 (unknown): This page contains a watermark and a website address at the bottom.
- Page 91 (cover): This is the cover page of a parts book, titled "PARTS BOOK" in English and "零件样本" in Chinese.
- Page 92 (unknown): This page contains a watermark with the text "jinte.in" and a footer with the text "jinte.in". There is no other discernible content on this page.
- Page 93 (toc): This page contains the table of contents for the parts catalog, listing various mechanisms and components with their corresponding page numbers.
- Page 94 (diagram): This page displays a diagram of the machine body and its components, with numbered parts indicated for reference.
- Page 95 (parts_list): This page lists machine body parts with their corresponding part numbers, descriptions, quantities, and remarks. It includes items like bushings, pins, rubber caps, screws, and covers.
- Page 96 (diagram): This page displays a diagram of the upper shaft and needle bar mechanism, with numbered parts and their corresponding labels.
- Page 97 (parts_list): This page lists parts for the Upper shaft and needle bar mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 98 (diagram): This page displays a diagram of the feed mechanism for an industrial sewing machine, with numbered parts indicated for identification and replacement.
- Page 99 (parts_list): This page lists parts for the C1, Feed mechanism section of the machine, including part numbers, descriptions, quantities, and remarks.
- Page 100 (diagram): This page displays a diagram of the feed mechanism for an industrial sewing machine, with various parts numbered for identification.
- Page 101 (parts_list): This page lists parts for the C2, Feed mechanism section of the machine, including part numbers, descriptions, quantities, and remarks.
- Page 102 (diagram): This page displays a diagram of the feed mechanism, with numbered parts and their corresponding references.
- Page 103 (parts_list): This page lists parts for the C2, Feed mechanism section, including part numbers, descriptions, quantities, and remarks.
- Page 104 (diagram): This page displays a diagram of the feed mechanism for a solenoid type sewing machine, with numbered parts and their corresponding references.
- Page 105 (parts_list): This page lists parts for the C3, Feed mechanism (T1310) section, including part numbers, descriptions, quantities, and reference numbers.
- Page 106 (diagram): This page displays a diagram of the feed mechanism for pneumatic type machines, as well as parts for models 1310 and 2210.
- Page 107 (parts_list): This page lists parts for the Feed mechanism (C4) of an industrial sewing machine, including part numbers, descriptions, quantities, and remarks.
- Page 108 (diagram): This page displays a diagram of the work clamp lifter mechanism, illustrating various components with reference numbers for identification.
- Page 109 (parts_list): This page lists parts for the D1, Work clamp lifter mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 110 (diagram): This page displays a diagram of the work clamp lifter mechanism for solenoid type machines, with numbered parts and their corresponding references.
- Page 111 (parts_list): This page lists parts for the D2 Work clamp lifter mechanism (T1310), including part numbers, descriptions, quantities, and remarks.
- Page 112 (diagram): This page displays a diagram of the work clamp lifter mechanism for pneumatic type machines, with numbered parts and their corresponding references.
- Page 113 (parts_list): This page lists parts for the D3, Work clamp lifter mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 114 (diagram): This page displays a diagram of the lower shaft mechanism, illustrating various components with reference numbers and part numbers.
- Page 115 (parts_list): This page lists parts for the Lower Shaft Mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 116 (diagram): This page displays a diagram of the lubrication system for an industrial sewing machine, with numbered parts and their corresponding references.
- Page 117 (parts_list): This page lists parts for lubrication equipment, including part numbers, descriptions, quantities, and remarks.
- Page 118 (diagram): This page displays a diagram of the lubrication system for an industrial sewing machine, with numbered parts and their corresponding references.
- Page 119 (parts_list): This page lists parts for the lubrication system, including part numbers, descriptions, quantities, and remarks.
- Page 120 (diagram): This page displays a diagram of the threading mechanism for an industrial sewing machine, with numbered parts indicated.
- Page 121 (parts_list): This page lists parts for the "G. Threading mechanism" section, including part numbers, descriptions, quantities, and remarks.
- Page 122 (diagram): This page displays a diagram of the bobbin winder mechanism, with numbered parts and their corresponding references.
- Page 123 (parts_list): This page lists parts for the H, Bobbin winder mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 124 (diagram): This page displays a diagram of the thread trimmer mechanism, with numbered parts and their corresponding references.
- Page 125 (parts_list): This page lists parts for the J, Thread trimmer mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 126 (diagram): This page displays a diagram of the thread trimmer mechanism, with numbered parts and their corresponding details.
- Page 127 (parts_list): This page lists parts for the J, Thread trimmer mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 128 (diagram): This page displays a diagram of the thread wiper mechanism, with numbered parts and their corresponding references.
- Page 129 (parts_list): This page lists parts for the K, Thread wiper mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 130 (diagram): This page displays a diagram of the tension release mechanism, with numbered parts and their corresponding details.
- Page 131 (parts_list): This page lists parts for the L,松线装置/Tension release mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 132 (diagram): This page displays a diagram of the electronic control device, with numbered parts indicating various components of the machine's control system.
- Page 133 (parts_list): This page lists parts for the Electronic Control Device, including part numbers, descriptions, quantities, and remarks.
- Page 134 (diagram): This page displays a diagram of the air pressure mechanism, with numbered parts and their corresponding references.
- Page 135 (parts_list): This page lists parts for the P, Air pressure mechanism, including part numbers, descriptions, quantities, and remarks.
- Page 136 (diagram): This page displays a diagram of the power supply equipment mechanism, illustrating various components with reference numbers for identification.
- Page 137 (parts_list): This page lists parts for power supply equipment, including part numbers, descriptions, quantities, and remarks.
- Page 138 (diagram): This page displays a diagram of the motor mechanism, with numbered parts and their corresponding references.
- Page 140 (diagram): This page displays diagrams for foot switch pedal mechanisms, including a solenoid type and a pneumatic type, with numbered parts for reference.
- Page 141 (parts_list): This page lists parts for the T, Foot switch pedal mechanism, including parts for solenoid and pneumatic types. It details part numbers, descriptions, quantities, and reference numbers.
- Page 142 (diagram): This page displays a diagram of accessories and parts for an industrial sewing machine, with numbered components and their corresponding references.
- Page 143 (parts_list): This page lists accessories for the sewing machine, including part numbers, descriptions, quantities, and remarks.
- Page 144 (diagram): This page displays a diagram of accessories and parts for an industrial sewing machine, with numbered components and their corresponding references.
- Page 145 (parts_list): This page lists accessories for industrial sewing machines, including part numbers, descriptions, quantities, and remarks.
- Page 146 (parts_list): This page lists various presser feet and needle hole plates with their part numbers and dimensions, including a note that parts marked with an asterisk are standard parts.
Page 1 — 开头语
开头语
衷心感谢您购买本公司产品!使用缝纫机之前,请认真
阅读此说明书。本说明书介绍了缝纫机日常使用、维护与安
全的有关注意事项。请您仔细加以保管,以便日后查阅。如
产品规格或外观经过改良可能会与说明书略有不同,恕不另
行通知。
PROLOGUE
Thanking you for your purchase our products sincerely,
please reading the manual book before operation, the book
introduce some points how to operate, maintenance, and safe.
Please keep it carefully for reading in the further; you will be
not informed if the file has been revised. Please set sample as
standard.
jintex.in
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Page 3 — 为了您的安全使用
非常感谢您购买我公司工业缝纫机。在使用缝纫机之前,请仔细阅读<为了您的安全使用>和使用说明书。
工业缝纫机的特性之一,因为要在机针和挑线杆等运动零部件附近进行作业,而这些零部件很容易引起受伤的危险,所以请在受过培训的人或熟练人员的安全操作知识的指导下,正确地使用本缝纫机。
为了您的安全使用
[1] 安全使用的标识及其意义
本使用说明书及产品所使用的标记和图案记号是为了您的安全而正确地使用产品,防止您及其他人受到危害和损害。
表示方法及含意如下。
说明
危险
该表示内容如
果忽视此标记而进行了错误的
操作,必将导致死亡或重伤。
注意
如果忽视此标记而进行了错误的
操作,有可能会引起人员受伤及造成设备损坏。
图案和符号
该符号(△)表示“应注意事项”。
三角中的图案内
示必须要注意的实质内容。
(例如,左边的符号表示“当心受伤”。)
该符号(Ⓢ)表示“禁止”。
该符号(●)表示“必须”。
圆圈中的图案内
示必须做的事情的实质内容。
(例如,左边的符号表示“必须接地”。)
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[2] 安全注意事项
危险
在关闭电源开关并将电源插头从插座上拔下后,至少等待 5 分钟,再打开控制箱盖。触摸带有高电压的区域将会造成人员伤亡。
注意
使用环境
请不要在有电源线干扰及静电干扰等强电气干扰源的环境下使用。
强电气干扰源可能会影响缝纫机的正确操作。
电源电压的波动应该在额定电压的±10% 以内的环境下使用。
电压大幅度的波动会影响缝纫机的正确操作。
电源容量应大于设备的消耗电量。
电源容量不足会影响缝纫机的正确操作。
压缩空气的供气量应大于设备所要求的总耗气量。压缩空气的供气量不足可能会导致缝纫机的操作不正常。
环境温度应在 5℃ ~35℃ 的范围内使用。
低温或高温会影响缝纫机的正确操作。
相对湿度应在 45% ~85% 的范围内,并且设备内不会形成结露的环境下使用。干燥或多湿的环境和结露会影响缝纫机的正确操作。
万一发生雷暴雨时,关闭电源开关,并将电源插头从插座上拔下。
雷电可能会影响缝纫机的正确操作。
安装
请让受过培训的技术人员来安装缝纫机。
请委托购买商店或电气专业人员进行电气配线。
缝纫机重约 88Kg,安装工作必须由两人以上来完成。
在安装完成前,请不要连接电源,如果误踩脚开关,缝纫机动作会导致受伤。
缝纫机头倒下或竖起时,请用双手进行操作。
另外在缝纫机头倒下的状态下,请不要用力压缝纫机。如缝纫机失去平衡,滑落到地上是造成受伤或缝纫机损坏的原因。
所有电缆应固定在离活动部件至少 25mm 以外处。
另外,不要过度弯曲电缆或用卡钉固定得过紧,会引起火灾或触电的危险。
请在机头及马达上安装安全罩壳。
如果使用带小脚轮的工作台,则应该固定小脚轮,使其不能移动。
使用润滑油和黄油时,务必戴好保护眼镜和保护手套等,以防润滑油滴入眼中或沾在皮肤上,这是引起发炎的原因。
另外,润滑油或黄油不能饮用,否则会引起呕吐和腹泻。
将油放在小孩拿不到的地方。
必须接地。接驳地线不牢固,是造成触电或误动的原因。
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注意
缝
纫
本缝纫机仅限于接受过安全操作培训的人员使用。
本缝纫机不能用于除缝纫外的任何其他用途。
使用本缝纫机时必须戴上保护眼镜。
如果不戴保护眼镜,断针时就会有危险,机针的
折断部分可能会弹入眼睛并造成伤害。
发生下列情况时,请切断电源。当误踩脚开关时,
缝纫机动作会导致受伤。
·机针穿线时
·更换机针或梭芯时
·缝纫机不用,或人离开缝纫机时。
如果使用带小脚轮的工作台,则应该固定小脚轮,
使其不能移动。
清洁
在开始清洁作业前,请切断电源。如果误踩了脚
开关,缝纫机动作会导致人员受伤。
维护和检查
只有经过训练的技术人员才能进行缝纫机的维修、保养和检查。
与电气有关的维修、保养和检查请委托购买商店
或电气专业人员进行。
发生下列情况时,请关闭电源。并拔下电源线插
座。否则误踩下脚开关时,缝纫机动作会导致受
伤。
·检查、调整和维修
·更换梭梭等消耗零部件
在检查、调整和修理任何使用气动装置的部件前,
请断开气源,并等压力表指针下降到“0”为止。
为了安全起见,在使用本缝纫机之前,请安装保护
装置。如果未安装这些安全装置就使用缝纫机,会
造成人身伤害及缝纫机损坏。
缝纫过程中不要触摸任何活动部件或将物件事在
运动部件上,因为这会导致受伤或缝纫机损坏。
如果缝纫机操作中发生误动作,或者如果听到异常
的声音或闻到异常的气味,应立即切断电源。
然后请与购买商店或受过培训的技术人员联系。
如果缝纫机出现故障时,请与购买商店或受过培训的技术人员联系。
缝纫机头倒下或竖起时,请用双手进行操作。
另外在缝纫机头倒下的状态下,请不要用力压缝
纫机。如缝纫机头失去平衡,滑落到地上是造成受
伤或缝纫机损坏的原因。
在必须接上电源开关进行调整时,务必十分小心
遵守所有的安全注意事项。
请使用兄弟工业公司指定的更换零部件。
取下的安全保护装置,再次安装时,请务必安装在
原位上,并检查能否正确地操作。
未经授权而对缝纫机进行改装而引起的缝纫机损
坏不在保修范围内。
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Page 6
[3] 警告标签
缝纫机上有下列警告标签。
当使用缝纫机时,请遵守标签上的说明。如果标签脱落或模糊不清,请和购买商店联系。
1
▲ 危险
▲ 危险
▲ 注意
高电压部分に触れて、大けがを
する恐れがあります。
電源を切り、5分待ってからカバー
をはずすこと。
触摸高压部分,会导致受伤。
在切断电源5分钟后,
再开启盖罩。
触摸运动部分,易造成受伤。
所以在装
上安全保护装置后,再进行缝纫操作。
在切断电源后,进行穿线,更换梭芯,
机针和做清扫,调整工作。
▲ DANGER
▲ GEFAHR
▲ PELIGRO
Hazardous voltage
will cause injury.
Turn off main switch
and wait 5minutes
before opening this
cover.
Verletzungsgefahr!
Bitte schalten sie den
Hauptschalter aus und
warten sie 5 minuten,
bevor sie diese
abdeckung öffnen.
Un voltaje non adapte
provoque des blessures.
Eteindre l'interrupteur et
heridas. Apagar el
interruptor principal y
esperar 5 minutos antes
de abrir esta cubierta.
▲ CAUTION
Moving parts may cause injury. Operate with safe-
ty devices. Turn off main switch before threading,
changing bobbin and needle,cleaning etc.
3
缝纫机头倒下或竖起时,请小心别夹住您的手指。
4
PE
必须保证接地。如果接地不可靠,很有可能受到严重
电击,操作也可能出现问题。
5
表示转动方向
安全保护装置
护眼板,护指器,
挑线杆防护罩,马达盖,
松线电磁铁盖,内盖,外盖,
固定盖,缓冲器支架盖等
马达盖
2
内盖 L
外盖
固定盖 L
挑线杆防护罩
护眼板
马达盖 R
4
内盖 R
外盖
固定盖 R
3
马达盖 L
1
缓冲器支架盖
iv
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Page 7
目录
1. 各部件名称
2. 规格
3. 安装方法
3-1. 台板加工图
3-2. 控制箱的安装方法
3-3. 油盘的安装方法
3-4. 缝纫机头部的安装方法
3-5. 缝纫机头部的倒下
3-6. 踏脚用复合件的安装方法(电磁规
格)
3-7. 2连脚踏开关的安装方法(空压规
格)
3-8. 线架的安装方法
3-9. 空压用复合件的安装方法(空压规
格)
3-10. 护眼板的安装方法
3-11. 马达盖的安装方法
3-12. 加油
3-13. 机头部固定螺栓的安装法
4、缝纫前的准备
4-1. 机针的安装方法
4-2. 面线的穿法
4-3. 底线的绕线方法
4-4. 梭芯套的装取方法
4-5. 缝纫张力
4-5-1. 底线的张力
4-5-2. 面线的张力
5. 缝纫
5-1. 缝纫的方法
5-2. 暂停开关的使用方法
5-3. 扫线用开关的使用方法
6. 保养
6-1. 旋梭的清洁
1
2
3
3
4
4
5
9
10
10
11
12
13
14
15
16
16
16
18
19
20
20
20
21
21
22
22
23
23
6-2. 控制箱进气口的清洁
6-3. 更换润滑油
6-4. 护眼板的清洁
6-5. 机针的检查
6-6. 加油
7. 标准调整
7-1. 头部开关的确认
7-2. 挑线簧
7-3. 机壳线导向R
7-4. 机针高度的调整
7-5. 机针上升量的调整
7-6. 梭托导针部的调整
7-7. 针隙的调整
7-8. 旋梭导线器的调整
7-9. 旋梭供油量
7-10. 动刀的位置调整
7-11. 动刀和定刀的更换方法
7-12. 扫线器的调整
7-13. 间歇压脚的安装位置
7-14. 间歇压脚行程的变换
7-15. 压脚上升量的调整
7-16. 空气压力的调整(空压规格)
8. 故障检修
24
24
24
24
24
25
25
26
26
27
27
27
28
28
28
29
31
32
32
33
35
35
36
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Page 8 — 1. 各部件名称
1. 各部件名称
1. 各部件名称
(9)
(10)
(8)
(14)
(13)
(12)
2 连脚踏开关
(6)
(7)
(5)
(15)
(16)
(11)
(3)
(4)
(2)
(1)
(1) 电源开关
(2) 控制箱
(3) USB接口
(4) 操作盘
(5) 脚踏开关 (电磁规格)
(6) 压脚开关 (空压规格)
(7) 启动开关 (空压规格)
(8) 暂停开关
(9) 扫线用开关
(10) 皮带轮
(11) 线架
(12) 电磁阀 (空压规格)
安全保护装置
(13) 护指器
(14) 护眼板
(15) 挑线杆防护罩
(16) 马达罩
1
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Page 9
2. 规格
T1310
T2210 A
S
电磁式拾压脚
A
空压式拾压脚
使用 的 缝 纫 机
平缝花样缝纫机(带大旋梭)
线 迹 形 式
单针平缝
最高缝纫速度
2,700rpm
缝纫尺寸(X×Y)
T1310:最大130×100 mm, T2210:最大220×100 mm
送布驱动方式
间歇送布(脉冲马达驱动)
针距
0.05~12.7mm
针数
内存500,000针(※)
最大针数
20,000针(1个程序)
存储可能缝纫的数据
内存:512(※)
拾压脚驱动方式
电磁规格:脉冲马达驱动,空压规格:空压式
压脚上升量
电磁规格:最大25mm,空压规格:最大30mm
2段压脚
电磁规格:左右一体式压脚,空压规格:左右分离式压脚
间歇压脚上升量
22mm
间歇压脚行程
2~4.5mm、4.5~10mm或0(出厂时3mm)
使用的旋梭
半回转2倍旋梭(标准旋梭另买)
接线装置
标准装备
切线装置
标准装备
数据存储方式
内存(快擦写存储器)
用户程序数
9
循环程序数
9
马达
AC伺服马达750W
头部:约88kg,操作盘:约0.6kg
重量
控制箱:14.2~16.2kg(根据电压不同而不同)
电源
单相100V/220V、3相200V/220V/380V/400V 400VA
空气压力
0.5 Mpa 1.8 1/min
※根据各个程序的针数的不同,能够存储的缝纫数据和针数也不同的。
2
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Page 10
3. 安装方法
3. 安装方法
请让受过培训的技术人员来安装缝纫机。
请委托购买商店或电气专业人员进行电气配线。
缝纫机重约 88Kg,安装工作必须由两人以上来完成。
在安装完成前,请不要连接电源,如果误踩脚开关,缝纫机动作会导致受伤。
缝纫机头倒下或竖起时,请用双手进行操作。
另外在缝纫机头倒下的状态下,请不要用力压缝纫机。如缝纫机失去平衡,滑落到地上是造成受伤或缝纫机损坏的原因。
▲注意
所有电缆应固定在离活动部件至少 25mm 以外处,另外不要过度弯曲电缆或用卡钉固定得过紧,会引起火灾或触电的危险。
必须接地。接驳地线不牢固,是造成触电或误动作的原因。
请在机头及马达上安装安全罩壳。
3-1. 台板加工图
台板的厚度应达 40mm,能够承受缝纫机的重量,并经的起缝纫机的震动。
如果机脚的内侧尺寸 A 小于 740mm,请将控制箱的安装位置(B=261mm)移向左侧进行加工。
请确认控制箱应离开机脚 10mm 以上。如果控制箱过于靠近机脚,则可能会引起缝纫机的误动作。
1200
(800)
A(740)
390.8 ±0.2
386
B(261)
52
42
4-φ9
线架孔
4-R20
$25 深度4
31
53
130
控制箱安装孔
42.5
82
255
4-φ8
30
10
85.7
32.5
306
387
266
118
$50
R10
4-R10
20
30
45
气流调节
器用孔
200
60
90
23
4-φ8
246
126
123
117
2-φ2 深度2
262
483
45°
45°
21
14
操作盘电线用孔
3-φ5.5
$65
620
25
40
3
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Page 11 — 3. 安装方法
3. 安装方法
3-2. 控制箱的安装方法
拧下固定螺钉 (1) [8 个], 拆下控制
箱的盖子 (2)。
(3) 控制箱
(4) 螺栓 [4 个]
(5) 垫圈 [4 片]
(6) 螺母 [8 个]
3-3. 油盘的安装方法
当使用电磁规格时, 在安装油盘前, 请
先装上用于踏脚用复合件的螺栓 (A)。
(1) 油盘
(2) 钉 [7 个]
(3) 防震橡皮 [4 个]
(4) 注油罐
4
Page 12 — 3-4. 缝纫机头部的安装方法
3. 安装方法
3-4. 缝纫机头部的安装方法
脉冲马达
约20mm
(1)
(3)
(1) 机头支撑销 [2个]
(2) 螺钉 [2个]
(3) 机头链橡胶组 [2个]
将机头轻轻地放在油盘,防震橡皮上。
注意:
请注意不要让电线夹在机头和油
盘之间。
在拿机头时,请不要握住脉冲马
达。否则可能会引起脉冲马达的
故障。
(4) 机头链套 [2个]
(5) 螺栓 [4个]
(6) 垫圈 [4片]
(7) 螺母 [4个]
(8) 机头支撑杆
(9) 螺栓带垫圈 [4个]
5
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Page 13 — 3. 安装方法
3. 安装方法
(10) 针板辅助板
(11) 螺栓带垫圈 [10个]
为了使针板辅助板(10)和针板在同一
高度平面,旋松螺栓带垫圈(12)进行
调整。
注意:
请将针板辅助板水平安装。
压臂
从缝纫机正面将压臂移动到最右侧(图
中箭头方向)之后,慢慢地将缝纫机头
部倒下。
注意:
缝纫机头部的操作请2个人以上,使
用双手慢慢地将缝纫机头都倒下。
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Page 14
3. 安装方法
(13) 缓冲器支架 [2片]
(14) 垫片
(15) 螺栓
(16) 螺母
(17) 缓冲器
(18) 轴套 [2片]
(19) 缓冲器轴 D
(20) 垫圈 [2片]
(21) 制动轮E [2个]
(22) 螺栓 [2个]
(23) 垫圈(大)[2片]
(24) 垫圈(大)[2片]
(25) 弹簧垫圈 [2片]
(26) 螺母 [2个]
(27) 缓冲器轴 U
(28) 螺钉
注意:
如果是电磁规格时,印有*的请使
用螺栓(22)、垫圈(23)、垫圈(24)、
弹簧垫圈(25)、螺母(26),将脚踏
用复合件一起拴住。
(29) 缓冲器支架盖
(30) 螺栓带垫圈 [6个]
7
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Page 15 — 3. 安装方法
3. 安装方法
M3 X 20
图 1
油盘
• 慢慢地将机头返回到原位。
• 松开螺钉(31),在如图所示的位置上安装头部品关(32),使用螺钉(31)和附属螺钉M3X20(33)将头部品关(32)固定。
• 如图1所示,确认接通头部品关(32)。
8
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Page 16 — 3-5. 缝纫机头部的倒下
3. 安装方法
3-5. 缝纫机头部的倒下
(1)
注意
(2)
1. 从缝纫机正面将压臂 (1) 移动到最右侧 (图中箭头方向)。
2. 使用双手慢慢地将缝纫机头部向工作台的左侧倒下。
注意:
倒下缝纫机头部时, 请一定将压臂移动到最右侧之后再倒下缝纫机头。如果压臂留在左侧倒下缝纫机头部时, 外盖
L (2) 有可能会破损。
9
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Page 17 — 3. 安装方法
3. 安装方法
3-6. 踏脚用复合件的安装方法 (电磁规格)
(1) 踏脚用复合件
(2) 螺栓 [3个]
(3) 垫圈 [3片]
(4) 弹簧垫圈 [3片]
(5) 螺母 [3个]
A
B
(1)
(2)
(3)
(4)
(5)
注意:
·安装孔A的螺栓,请在装油盘前安装。(参考「3-3. 油
盘的安装方法」)
·安装孔B是为了安装缓冲器支架用的螺栓,垫圈,弹
簧垫圈和螺母母用的。(参考「3-4. 缝纫机头部的安装
方法」)
※ 脚踏开关和连杆请使用市售商品。
※ 当脚踏复合件的位置要更改时,请使用附录的螺栓,
垫圈,弹簧垫圈和螺母。
<脚踏开关的操作法>
踩下脚踏开关到第1挡
为止时缝纫机将启动。
第1挡
第2挡
3-7. 2 连脚踏开关的安装方法 (空压规格)
(1) 脚踏开关
将脚踏开关(1)的插头插入主基板的插座 P6(FOOT)处。
<脚踏开关的操作法>
当踩下脚踏开关(左侧)时二压脚会放下,当踩下启动开
关时(右侧)时缝纫机将启动。
压脚开关 (2挡)
启动开关
10
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Page 18 — 3-8. 线架的安装方法
3-8. 线架的安装方法
3. 安装方法
(1) 线架
注意:
按装上垫圈 (2), 请拧紧螺母 (3)
使线架完全不能移动。
(1)
(1)
(2)
(3)
11
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Page 19 — 3-9. 空压用复合件的安装方法 (空压规格)
3. 安装方法
3-9. 空压用复合件的安装方法 (空压规格)
安装在工作台的下面。
(1) 电磁阀组
(2) 垫圈 [2片]
(3) 螺钉 [2个]
(4) 皮管
安装好空压用复合件后,请进行空气压
力的调整。(参考「10-16. 空气压力的
调整」)
注意:
安装空压用复合件时,请不要碰到控
制箱和工作台脚。
将各空气管的同样号码连接在一起。
气缸 R
(1A)
(1B)
气缸 L
(2A)
(2B)
(1B)
(1A)
(2B)
(2A)
手动按钮
按下按钮
上升按钮
<速度控制的调整>
使用阀门的按钮可以调整压脚的上升和下降的速度。
请使用调节按钮,让左右的压脚以同样的速度进行动作。
旋紧上升按钮,压脚的上升速度会变慢。反之,如旋松上升按钮,压脚的上升速度会变快。
旋紧下降按钮,压脚的下降速度会变慢。反之,如旋松下降按钮,压脚的下降速度会变快。
在切断电源的状态下,如使用手动按钮钮能使压脚运动。
12
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Page 20 — 3. 安装方法
3-10. 护眼板的安装方法
3. 安装方法
▲ 注意
为了安全起见,在使用本缝纫机之前,请安装保护装置。
如果未安装这些安全装置就使用缝纫机,会造成人身伤害及缝纫机损坏。
(1) 护眼板组件
(2) 垫圈 [2片]
(3) 螺钉 [2个]
3-11. 马达盖的安装方法
(1) 马达盖 R
(2) 螺钉 [4个]
(3) 马达盖 L
(4) 螺钉 [4个]
(5) 马达盖
(6) 螺钉 [4个]
注意:
在安装马达盖(1)时,请注意不要
夹住电线等。
13
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Page 21
3. 安装方法
3-12. 加油
▲ 注意
在加油未完成前,请勿插上电源。
如果误踩脚踏开关,缝纫机动作会导致受伤。
使用润滑油和黄油时,务必戴好保护眼镜和保护手套等,以防润滑油滴入眼中或沾在皮肤上,这是引起发炎的原因。
另外,润滑油或黄油不能饮用,否则会引起呕吐和腹泻。
将油放在小孩拿不到的地方。
必须经常润滑缝纫机,第一次使用缝纫机或长时间未使用缝纫机时,要补充机油。
请使用本公司指定的缝纫机润滑油。
1. 向机壳侧面的油箱注油。
2. 从缝纫机正面将压臂 (1) 移动到最右侧,将外盖 L (2) 滑动到内盖 L (3) 的中间,使底板的油孔能看见,从该油孔向
底板侧面的油箱注油。
注意:
当油面下降到油面指示窗的1/3左 右时,请务必加注机油。如果油面下降到油面指示窗的1/3以下,则可能会成为
机器烧伤等故障的原因。
3. 给大旋梭本体组件的2个孔 (4) 注人机油,使毛毡上含有微量的机油。
注意:
如果大旋梭本体组件的毛毡上沒有机油,则可能会成为缝纫故障的原因。
4. 如果使用冷却液槽 (5) 时,请在槽中注入硅油(100mm²/s)。
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Page 22 — 3-13. 机头部固定螺栓的安装法
3-13. 机头部固定螺栓的安装法
在搬运缝纫机时,请使用机头部固定螺栓将头部和工作台固定。
(1) 垫圈
(2) 机头部固定螺栓
注意:
缝纫机运转时,请将机头部固定螺
栓拆除。
3. 安装方法
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Page 23 — 4. 缝纫前的准备
4. 缝纫前的准备
4. 缝纫前的准备
4-1. 机针的安装方法
▲ 注意
安装机针时,请切断电源。
当误踩下脚开关时,缝纫机动作会导致人员受伤。
1. 松开螺钉(1)。
2. 正面朝看机针(2)的长槽,笔直插到底并用力拧紧
止动螺钉(1)。
4-2. 面线的穿法
请按照下图所示正确地穿面线。
※ 如果在穿线模式下进行穿线,交线盘(1)将变成打开状态,机线就更加便于穿过。(参考下一页)
[棉、短纤维线时]
4943Q
(3)
8
9
6
11
12
40mm
2
3
7
5
(1)
[化纤线时]
(2)
· 请回转缝纫机手轮(2),将挑线杆(3)调到最高点后,进行穿线。
(容易穿线,且可防止缝纫时的脱线。)
· 在线穿过机针后,从机针孔残留的线的长度为40mm左右。
如残留的线过长有可能
会打结。
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Page 24 — 4. 缝纫前的准备
4. 缝纫前的准备
<穿线模式>
在穿线模式下,即使踩下脚踏开关,缝纫机也不会起动,所以非常安全。
打开电源。
1
2
按回零键
按穿线键,同时符改
·降下压脚。
3
进行穿线。
4
穿线模式结束
按穿线键,同时符改
·压脚返回到进入穿线模式前的状态。
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Page 25 — 4-3. 底线的绕线方法
4. 缝纫机前的准备
4-3. 底线的绕线方法
▲ 注意
在卷线过程中, 不要触摸任何运动部件或将物件靠在运动部件上, 因为这会导致人员受伤或缝纫机损坏。
(2)
(1)
1. 将梭芯置于梭芯卷线轴(1)上。
2. 按照图示那样穿线, 将线在梭芯内绕几圈, 然后推梭
芯压臂柄(2)。
3. 打开电源。
4. 按回零键(3) 进行原点检测。
5. 确认机针不会碰到压脚, 按绕线键(4), 使绕线键
(4) 切换成绕线键(5), 并处于“ON”状态, 将脚
踏开关踩到第2档位置, 开始绕线。
(3)
(4)
(5)
(2)连脚踏开关时, 踩下2连脚踏开关的启动开关)
6. 当绕线量达到规定的数量(梭芯外径的80%~90%)
时, 应停止绕线, 按绕线键(4) 使绕线键
在途中踩下脚踏开关的启动开关, 或按下绕线键
(5)切换成绕线键(4), 并处于
“OFF”状态, 则停止绕线)。
7. 拆下梭芯, 将线钩在切刀(6)上, 朝箭头方向拉梭
线切断。
(6)
调节梭芯绕线量
拧松螺钉(7), 调节梭芯压杆(8)。
(7)
(8)
如果梭芯上的线不均匀
拧松止动螺钉(9), 上下移动卷线用夹线器(10)进行调
节。
※在A的情况下, 将绕线用夹线器(10)向下移动;
在B的情况下, 将卷线用夹线器(10) 向上移动。
(9)
A
B
(10)
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Page 26 — 4. 缝纫前的准备
4. 缝纫前的准备
4-4. 梭芯套的装取方法
▲ 注意
在安装梭芯套时,请切断电源。
当误踩下脚开关时,缝纫机动作会导致人员受伤。
(1)
(3)
(2)
(4)
30mm
1. 向下大旋梭盖(1)将其打开。
2. 握住梭芯以便向右卷绕底线,将梭芯插入梭芯套。
3. 将底线穿过线槽(2),然后从导线器(3)中拉出。
4. 当拉出底线时,检查梭芯是否按顺时针方向转动。
5. 将线穿过套柄上的线孔(4),使线端伸出约30mm。
6. 将插销装在梭芯套上,再将梭芯套插入旋梭。
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Page 27
4. 缝纫前的准备
4-5. 缝纫张力
[ 参考线张力 ]
规 格
厚布料(-01)
中厚布料(-02)
面线
相当20号
相当50号
底线
相当20号
相当50号
面线的张力(N)
1.4~1.8
0.8~1.2
底线的张力(N)
0.2~0.3
预张力(N)
0.1~0.6
0.1~0.3
机针
DP×17 #19
DP×5 #16
常用回转数
2,000 rpm
2,000 rpm
4-5-1. 底线的张力
转动调节螺钉(1)来调节底线的张力,将张力调节到当
用手握住线端时梭芯靠它的自重不会滑落的程度,应
尽可能减弱张力。
(1)
减弱加强
4-5-2. 面线的张力
1. 转动夹线螺母(1),根据缝纫制品进行夹线的调节(主
夹线)。
2. 用夹线螺母(2)(副夹线器)进行调节,使面线残留量
在40mm左右的范围内。
(2)
减弱加强
(1)
减弱加强
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Page 28 — 5. 缝纫
5-1. 缝纫的方法
5. 缝纫
发生下列情况时,请切断电源。
当误踩脚开关时,缝纫机动作会导致受伤。
· 机针穿线时
· 更换机针或梭芯时
· 缝纫机不使用,或人离开缝纫机时。
缝纫过程中不要触摸任何活动部件或将物件靠在运动部件上,因为这会导致受伤或缝纫机损坏。
5-1. 缝纫的方法
1. 打开电源。
2. 按←或→键翻页,按数字键选择要缝纫的程序号。
(1)
47 59 61 112 130
第1档
第2档
(4)
(2)
(3)
3. 按回零键(1)进行原点检测。
4. 将布料放在压脚(3)的下面
5. 将脚踩开关踩到第1档。
(2连脚踏开关时,先踩下脚踏(4)。)
· 压脚(3)下降。
6. 将脚踩开关踩到第2档位置。
(2连脚踏开关时,踩下启动开关(2)。)
· 缝纫机起动。
7. 缝纫—结束就剪线,然后压脚(3)上升。
请使用能确保缝制布料不偏移的压脚。
如使用标准的压脚和送料板而缝制布料偏移时,请使用压脚和送料板不能滑动的措施。
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Page 29 — 5. 缝纫
5. 缝纫
5-2. 暂停开关的使用方法
在缝制中或是试送布中, 如果按了暂停开关(1), 缝纫机立即会停止。
<接着缝制的方法>
在缝纫中, 当出现断线或是底线用完等情况时, 按下暂停开关(1)后, 还是可以在出现断线的位置处继续接着缝制
工作的。
将脚踩开关踩到第2档位置。
(2 连脚踏开关时, 踩下自动开关。)
第2档
缝纫机起动, 缝纫开始。
5-3. 扫线用开关的使用方法
使用扫线用开关(1)、可以扫线杆(2)的开和关(ON, OFF)。
(1)
(2)
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Page 30 — 6. 保养
6. 保养
▲ 注意
在开始清洁作业前,请切断电源。
如果踩踏了脚开关,缝纫机动作会导致人员受伤。
使用润滑油和黄油时,务必戴好保护眼镜和保护手套等,以防润滑油落入眼中或沾在皮肤上,这是引起发
炎的原因。
另外,润滑油或黄油不能饮用,否则会引起呕吐和腹泻。
将油放在小孩拿不到的地方。
6-1. 旋梭的清洁
1. 将大旋梭盖向下
拉开,取出梭芯盒。
(1)
(2)
(3)
2. 将大旋梭固定柄 (1) 朝箭头方向打开,取出
(2) 和中旋梭 (3)。
大旋梭
3. 将梭托 (4) 四周、旋梭线导向上部及旋梭边缘的棉
尘和线屑等擦干净。
(4)
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Page 31 — 6. 保养
6. 保养
6-2. 控制箱进气口的清洁
请每月一次左右用吸尘器清洁控制箱 (1) 的进气口 (2) 处的滤网。
(1)
(2)
6-3. 更换润滑油
1. 如果注油器瓶 (1) 内积满了油, 则请拆下瓶将油倒掉。
(1)
2. 油倒掉后, 再将注油器瓶 (1) 拧入到原來位置。
6-4. 护眼板的清洁
护眼板污秽时, 请用软布将其擦拭干净。
注意:
请勿使用有机溶液如汽油或稀释剂清洁护眼板。
6-5. 机针的检查
缝纫开始前先确认针头有否断裂, 机针有否弯曲。
6-6. 加油
参照“3-11. 加油”所述, 添加机油。
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Page 32 — 7. 标准调整
7. 标准调整
● 注意
只有经过训练的技术人员才能进行缝纫机的维修、保养和检查。
与电气有关的维修、保养和检查请委托购买商店或电气专业人员进行。
发生下列情况时,请关闭电源。并拔下电源线插座。否则误踩脚开关时,缝纫机动作会导致受伤。
检查、调整和维修
更换旋梭等消耗零部件
缝纫机头倒下或竖起时,请用双手进行操作。
缝纫机头倒下的状态下,请不要用力压缝纫机。如缝纫机头失去平衡,滑落到地上是造成受伤或缝纫机损坏的原因。
在必须接上电源开关进行调整时,务必十分小心遵守所有的安全注意事项。
取下的安全保护装置,再次安装时,请务必安装在原位上,并检查能否正确地操作。
7-1. 头部开关的确认
如图所示,确认按通头部开关。
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Page 33 — 7-2. 挑线簧
7. 标准调整
7-2. 挑线簧
规 格
厚布料(-01)
中厚布料(-02)
挑线簧高度(mm)
7~10
0.2~0.5
挑线簧强度(N)
0.6~1.2
<挑线簧的高度>
拧松固定螺钉(1),转动调节器全体进行调节。
低
高
(1)
<挑线簧的强度>
用螺丝刀转动夹线杆(2)进行调节。
注意:
如果对挑线簧不能正确地进行调整,那么每次切线后
的残留量可能会长短不一。
7-3. 机壳线导向R
机壳线导向R(1)的位置,当螺钉(2)被固定在钢印的为止
时为标准位置。
※ 当旋松螺钉(2),移动机壳线导向R(1)进行位置的调节。
当缝纫厚料时,向左移动机壳线导向R(1)。(挑线量
增加。)
※ 当缝纫薄料时,向右移动机壳线导向R(1)。(挑线量
减少。)
增加
减少
(2)
钢印
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Page 34 — 7. 标准调整
7. 标准调整
7-4. 针杆高度的调整
a
(DP X 5)
(1)
A
DP X 17
(2)
转动手轮使针杆降至最低点时,将针棒下方的第二根基线 A 与针棒金属(1)下端对齐,即下缘没(2)并松开螺钉(3),
上下移动针杆以进行调整。
※ 使用 DP X 5 的机针时,应与最上方的基线 a 对齐。
7-5. 针杆上升量的调整
机针中心
(1)
尖端
(3)
b
(DP X 5)
B
DP X 17
(2)
转动手轮使针杆从最低点开始上升,当针棒最下方的基线 B 与针棒金属(1)下端对齐时,将旋梭尖端与机针中心对齐,
并拧松固定螺钉(2),转动梭托(3)进行调整。
※ 使用 DP X 5 的机针时,应与从上方开始的第二根基线 b 对齐。
7-6. 梭托导针部的调整
机针中心
尖端
(1)
(3)
(2)
转动手轮使旋梭尖端与机针中心对齐时,梭托导针部(1)好象要与机针接触似的,松开固定螺钉(2),转动偏心轴(3)
进行调整。
注意:
如果护针器的过度导入会使机针的负担加重,还会引起夹线不良。此外,如果护针器不导入,则中旋梭的梭尖
端会和机针相接触,会产生跳针的原因。
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Page 35 — 7. 标准调整
7. 标准调整
7-7. 针隙的调整
0.01~0.08mm
转动手轮使旋梭尖端与机针中心对齐时,使机针和旋梭尖端之间的间距为0.01~0.08mm,并松开固定螺钉(1),转动
偏心轴(3)进行调整。
7-8. 旋梭导线器的调整
(1)
左右位置是将旋梭导线器(1)的针槽作为机针中心的分配位置.前后位置是将旋梭导线器(1)按箭头方向压上并安装。
注意:
如果旋梭导线器的位置不佳,则会导致切线、缝线受污或者缠绕。
旋梭导线器的位置在出厂时已作调整。请尽量不作改动。
7-9. 旋梭供油量
增加
减少
(1)
螺钉(1)的头部和底板的端面呈一致状态时为适量的位
置。供油量的调节,可从该位置起向右旋转 3 周的范围
内进行调节。
·螺钉(1)向右旋转时供油量减少。
·螺钉(1)向左旋转时供油量增加。
一致
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Page 36 — 7-10. 动刀的位置调整
7-10. 动刀的位置调整
5232Q 5234Q
(1)
(2)
<从侧面看的切线凸轮图>
(5)
(3)
(4)
(6)
反转位置
1. 取下顶盖,将机头放倒。
2. 用手转动手轮(1)使针杆在最低位置后,将切线电磁铁(2)完全推到底。
3. 在切线滚轮(3)嵌入切线凸轮(4)的槽中的状态下,用手回转手轮(1),使切线驱动杆(5)在反转位置(挑线杆(6))
处于最低位置附近)。
9.5-9.9mm
(8)
5235Q
(9)
(7)
4. 松开插孔螺栓(7)。
5. 将针板右侧的缘线到动刀(8)的缘线距离保持在9.5~9.9 mm,前后移动切线杆H(9)来进行调整。
6. 拧紧插孔螺栓(7)后,再次确认上述的位置。
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Page 37 — 7. 标准调整
7. 标准调整
(1)
(11)
(5)
(3)
(10)
(4)
0-1mm
(8)
(12)
7. 用手转动手轮(1)使针杆置于最低位置。
8. 松开螺母(10),将切线滚轮(3) 嵌入切线凸轮(4) 的槽中并旋到其内侧为止后紧紧螺钉(11),再从此开始将其
按逆时针方向回转约1/4转。
9. 旋紧螺母(10),确认切线滚轮(3) 不能接触到切线凸轮(4)的内侧。还有,用手将切线驱动杆(5) 推向切线凸轮侧,
切线滚轮(3) 嵌入到切线凸轮(4) 的槽中后,当松开手后确认切线驱动杆(5)应能顺利复位。
10. 动刀(8)的外周和旋线导向(12)的棱线,在留有一定间隙状态下确认其间隙范围在0~1mm之间。
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Page 38 — 7-11. 动刀和定刀的更换方法
7-11. 动刀和定刀的更换方法
7. 标准调整
1. 松开螺栓(1) [2个], 拆下送料板(2)。
2. 打开大旋梭盖, 取下螺钉(3)[2个]和螺钉(4)[2个], 拆下针板(5)。
3. 拆下动刀(6)和定刀(7)。
(10)
(8)
(9)
(6)
(11)
(5)
0.5mm
1.0mm
(7)
(5)
(12)
(13)
4. 在如图所示位置安装新的定刀(7)。
5. 在动刀轴套(8)的外周部和垫圈(9) 处涂上润滑脂, 和轴向垫圈(10) 及动刀之间的垫圈(11) 再加上新的动刀(6) 一起安装。
6. 确认动刀(6)和定刀(7)在切线时的锋利度。为了能很好的切线使用附属的动刀垫片(t=0.2, 0.3, 0.4) 进行调整。
※ 当切刀的压力很低, 不能完全切断时, 请使用薄的动刀垫片。
※ 当切刀的压力很高, 动刀(1)的回转很重时, 请使用厚的动刀垫片。
7. 在动刀的销(12) 处涂上润滑脂旋入动刀连杆(13)的孔中, 然后安装针板(5)。
8. 确认针孔中心和机针对齐。
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Page 39 — 7. 标准调整
7. 标准调整
7-12. 扫线器的调整
(4)
(1)
(3)
15mm
1. 扫线器的电磁铁插棒(1) 被拉到最大时, 扫线杆(2) 从机针中心向前伸出 15mm 处将螺钉(3) [2个] 松开, 电磁铁
安装板(4) 整体上下移动来进行调整。
2. 操作扫线杆(2) 使其在通过机针的下面时, 扫线杆(2) 和机针的尖端之间的间隙约为 2mm 左右, 扫线杆(2)的尖端
到机针中心约为 3mm 左右, 并调整螺钉(5) 调整扫线杆(2) 的位置。
注意:请确认扫线杆(2) 不可碰到护指器。
7-13. 间歇压脚的安装位置
(2)
(1)
约 3mm
约 2mm
缝纫机在停止位置处间歇压脚(1) 呈上升状态时, 从间歇
压脚(1) 的底部到针板表面的距离为 22mm 时将螺钉(2) 装
上拧紧。
22mm
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Page 40 — 7-14. 间歇压脚行程的变换
7. 标准调整
7-14. 间歇压脚行程的变换
根据间歇压脚连杆的位置调整, 及间歇连杆 A 的安装位置的更改, 可以在 2~10mm 之间更改间歇压脚的行程。
<间歇连杆 A 的安装位置的更改>
(1)
(3)
(2)
A
(3)
B
C
1. 拆下下面板。
2. 取出螺钉 (1) [2个] 和段螺钉 (2) [2个], 拆下间歇连杆 A (3)。
3. 间歇连杆 A (3) 的安装位置可更改成在上述的 A~C 中的任何位置中。
在各个安装位置处, 如下表所示, 当间歇压脚的位置进行调整时, 间歇压脚的行程在下表所示的范围内可进行
调整。
安装位置
间歇压脚行程的范围
A
2~4.5mm
B
4.5~10mm
C
0mm (间歇压脚不能上下移动)
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Page 41 — 7. 标准调整
7. 标准调整
<间歇压脚连杆的位置调整>
(2)
(4)
(3)
(DP X 5)
b
B
DP X 17
(5)
(7)
(6)
钢印
(4)
(6)
(1)
(3)
1. 松开手柄螺钉(1),打开间歇盖(2)。
2. 旋松螺母(3),调整间歇压脚连杆(4)的位置。
·间歇压脚连杆(4)向上ไป 的位置时,间歇压脚行程变大。
·间歇压脚连杆(4)向下ไป 的位置时,间歇压脚行程变小。
下面是针杆和间歇压脚操作时相互之间的同步。
3. 回转手轮让针杆从最下点向上升,使针杆的最下面的基线和针杆轴套(5)的下端面对齐。(如果是使用 DP X 5 的
机针时,请与从上往下数第二条的基线b对齐。)
4. 拆下上盖,旋松螺钉(6)[2个]。
5. 使间歇压脚凸轮(7)和间歇压脚连杆(4)的钢印一致后,旋紧螺钉(6)。
间歇压脚的行程更改之后,请进行以下的确认。
(2)
(3)
(1)
针板
(4)
(6)
(7)
(5)
1. 在间歇压脚(1)呈下降状态,回转手轮使间歇压脚(1)降到最下点。
2. 确认间歇压脚(1)是否没碰到针板,还有压杆抱箍(2)是否也没碰到压杆轴套(3)。
<如果有碰到时>
拆下马达盖(4)。
请旋松螺母(5),使用回转螺栓(6)使其推动间歇驱动杆(7)来调整,直到上述2处不被碰到为止。
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Page 42 — 7. 标准调整
7. 标准调整
7 - 15. 压脚上升量的调整
<电磁规格>
可以使用操作盘在 15mm ~ 25mm 之间进行设定。
<气压规格>
压脚的最大上升量为从针板向上 30mm。
(1)
(2)
(3)
(4)
最大 30mm
1. 送入气压, 踩下脚踏开关(1), 压脚(2)向上升起。
2. 旋松压脚脚臂(3)的螺栓(4) [2个], 上下移动来调整压脚脚臂(3)。
7 - 16. 空气压力的调整(空压规格)
将调节器(1)的旋轮(2)向上拔起后再旋转, 使空气压力
调整到 0. 3Mpa。
调整完了后, 将旋轮(2)往下按锁住。
如果调节器(1)内的瓶中有水时, 按箭头方向回转排水
旋栓(3), 将水放掉。
注意:
请慢慢打开气压栓(4)。
(2)
(4)
(1)
(3)
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Page 43 — 8. 故障检修
8. 故障检修
8. 故障检修
· 请您在要求维修或服务前,先检查以下各项。
· 如果以下方法仍然不能解决问题,关闭电源开关,向受过训练的技术人员或经销商咨询。
注意
在作业之前,请先关闭电源开关,
并将电源插头从插座上拔下,如果误踩脚踏开关,缝纫机动作会导致受伤。
现象
原因
措施
参照
压脚不能上升
压脚操作很重
在压脚的运动部分涂敷适当的润滑脂
压脚操作很重
拍压脚气缸的空气接管的弯曲, 破损(空压规格)
修正弯曲了的接管或更换新的
压脚不能下降
在压脚的运动部分涂敷适当的润滑脂
拍压脚气缸的空气接管的弯曲, 破损(空压规格)
修正弯曲了的接管或更换新的
压脚上升量不正确
操作盘上的压脚设定值不正确(电磁规格)
更改压脚设定值
压脚不能上升到最高点
压脚臂杆的位置不对
(空压规格)
调整压脚臂杆的位置
P. 35
汽缸接头的位置不对
(空压规格)
调整汽缸接头的位置
扫线器操作不好
调整扫线器的位置
P. 32
扫线器和机针有干忧
调整扫线器的操作量
P. 32
扫线器位置不对
调整扫线器的操作量
P. 32
底线被卷在一边
卷线夹线器组的高度不对
调整卷线夹线器组的高度
P. 18
底线被卷的量不恰当
梭芯压杆的位置不对
调整梭芯压杆的位置
P. 18
脱线
在缝纫开始时有脱线
请参考「跳针」一览
P. 37
机针处线的残余量不稳定, 偏差很大
调整副夹线器
P. 20
旋梭导线器的位置不对
调整旋梭导线器的位置
P. 28
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Page 44
8. 故障检修
现 象
原 因
措 施
参照
面线断线
面线张力太强
调整面线张力
P. 20
机针的安装方法不正确
正确的方向按装机针
P. 16
和机针相比线太粗
选择符合机针的线
P. 20
挑线簧的强度和高度不正确
调整挑线簧的强度和高度
P. 26
旋梭、针孔板和机针等有缺陷和毛刺
分别将这些零部件磨光或更换
因发热断线(化纤线)
使用冷却液槽
P. 16
穿线不正确
在道上正确穿线
P. 16
底线断线
底线张力太强
调整底线张力
P. 20
针孔板、和梭芯盒的角部有缺陷
分别将这些零部件磨光或更换
跳针
机针和旋梭尖端的间隙过大
调整机针的间隙
P. 28
机针和旋梭的相遇不正确
调整针杆的上升量
P. 27
梭托如果必要在以上的过度导入机
针
调整梭托导针部
P. 27
机针弯曲
更换机针
机针的安装方法不正确
正确的方向按装机针
P. 16
断针
机针和旋梭尖端的间隙过大
调整机针的间隙
P. 28
调整针杆的上升量
P. 27
机针弯曲
更换机针
进针时机针被拉偏
选择符合缝纫条件的机针
降低回转数
P. 20
机针太细
选择符合缝纫条件的机针
P. 20
咬线
挑线簧的强度和高设不正确
调整挑线簧的强度和高度
P. 26
机针和旋梭的相遇不正确
调整针杆的上升量
P. 27
旋梭导线器没能分线
调整旋梭导线器的位置
P. 28
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Page 45
8. 故障检修
现象
原因
措施
参照
面线未切断
动刀的刀锋不利
更换新的动刀
P. 31
定刀的刀锋不利
磨快定刀或是
更换新的动刀
P. 31
动刀勾不住面线
调整旋梭导线器的位置
P. 28
调整针杆的上升量
P. 27
最后-针因跳针,动刀勾不住面线
请参考「跳针」一览
P. 37
动刀的位置不正确
调整动刀的位置
P. 29
副夹线器的张力太弱
回转夹线螺母进行调整
P. 20
布料的背面缝纫针迹不
良
旋梭导线器不能完全分线
调整旋梭导线器的位置
P. 28
面线不够紧密
调整面线张力
P. 20
机针处线的余量不穩定,偏差很大
调整副夹线器
P. 20
线不够紧密
面线张力太弱
调整面线张力
P. 20
底线张力太弱
调整底线张力
P. 20
挑线簧的强度和高度不正确
调整挑线簧的强度和高度
P. 26
机壳导向R的位置不正确
调整机壳导向R的位置
P. 26
机针处线的余量不稳
定,偏差很大
挑线簧的强度和高度不正确
调整挑线簧的强度和高度
P. 26
副夹线器的张力太弱
回转线调整螺母进行调整
P. 20
定刀的刀锋不利
磨快定刀或是
更换新的动刀
P. 31
接通电源,即使踩下脚踏
开关缝纫机也不启动
确认头部开关的电源线是否脱开着
头部开关不起作用
调整头部开关的位置
P. 8
如果头部开关有故障的话
更换开关
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Page 47
Thank you very much for buying our company sewing machine. Before using your new machine, please read the safety instructions below and the explanations given in the instruction manual.
With industrial sewing machines, it is normal to carry out work while positioned directly in front of moving parts such as the needle and thread take-up lever, and consequently there is always a danger of injury that can be caused by these parts. Follow the instructions from training personnel and instructors regarding safe and correct operation before operating the machine so that you will know how to use it correctly.
SAFETY INSTRUCTIONS
[1] Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure safe operation of this machine and to prevent accidents and injury to yourself or other people.
The meanings of these indications and symbols are given below.
Indications
DANGER
The instructions which follow this term indicate situations where failure to follow the instructions may result in death or serious injury.
CAUTION
The instructions which follow this term indicate situations where failure to follow the instructions could cause injury when using the machine or physical damage to equipment and surroundings.
Symbols
This symbol (A) indicates something that you should be careful of. The picture inside the triangle indicates the nature of the caution that must be taken.
(For example, the symbol at left means "beware of injury".)
This symbol (O) indicates something that you must not do.
This symbol ( ) indicates something that you must do. The picture inside the circle indicates the nature of the thing that must be done.
(For example, the symbol at left means "you must make the ground connection".)
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[2] Notes on safety
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before opening the cover of the control box. Touching areas where high voltages are present can result in severe injury.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free from sources of strong electrical noise such as electrical line noise or static electrical noise. Sources of strong electrical noise may cause problems with correct operation.
Any fluctuations in the power supply voltage should be within ±10% of the rated voltage for the machine. Voltage fluctuations which are greater than this may cause problems with correct operation.
The power supply capacity should be greater than the requirements for the sewing machine's power consumption. Insufficient power supply capacity may cause problems with correct operation.
The pneumatic delivery capability should be greater than the requirements for the sewing machine's total air consumption. Insufficient pneumatic delivery capability may cause problems with correct operation.
Installation
Machine installation should only be carried out by a qualified technician.
Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done.
The sewing machine weighs approximately 88 kg. The installation should be carried out by two or more people.
Do not connect the power cord until installation is complete. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
Hold the machine head with both hands when tilting it back or returning it to its original position.
Furthermore, do not apply excessive force when tilting back the machine head. The sewing machine may become unbalanced and fall down, and serious injury or damage to the sewing machine may result.
Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a serious electric shock, and problems with correct operation may also occur.
The ambient temperature should be within the range of 5°C to 35°C during use. Temperatures which are lower or higher than this may cause problems with correct operation.
The relative humidity should be within the range of 45% to 85% during use, and no dew formation should occur in any devices.
Excessively dry or humid environments and dew formation may cause problems with correct operation.
In the event of an electrical storm, turn off the power and disconnect the power cord from the wall outlet. Lightning may cause problems with correct operation.
All cords should be secured at least 25 mm away from any moving parts. Furthermore, do not excessively bend the cords or secure them too firmly with staples, otherwise there is the danger that fire or electric shocks could occur.
Install the safety covers to the machine head and motor.
If using a work table which has casters, the casters should be secured in such a way so that they cannot move.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result.
Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting.
Keep the oil out of the reach of children.
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CAUTION
Sewing
This sewing machine should only be used by
operators who have received the necessary training
in safe use beforehand.
The sewing machine should not be used for any
applications other than sewing.
Be sure to wear protective goggles when using the
machine.
If goggles are not worn, there is the danger that if a
needle breaks, parts of the broken needle may enter
your eyes and injury may result.
Turn off the power switch at the following times. If the
foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.
When threading the needle
When replacing the bobbin and needle
When not using the machine and when leaving the
machine unattended
If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.
Attach all safety devices before using the sewing
machine. If the machine is used without these
devices attached, injury may result.
Do not touch any of the moving parts or press any
objects against the machine while sewing, as this
may result in personal injury or damage to the
machine.
If an error occurs in machine operation, or if abnormal
noises or smells are noticed, immediately turn off the
power switch. Then contact your nearest Brother
dealer or a qualified technician.
If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
Cleaning
Turn off the power switch before carrying out
cleaning. If the foot switch is depressed by mistake,
the sewing machine might start operating and injury
could result.
Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they
do not get into your eyes or onto your skin. If the oil
gets into your eyes or onto your skin,
inflammation can result.
Furthermore, do not drink or eat the lubricating oil or
grease. They may cause diarrhea or vomiting.
Keep the oil out of the reach of children.
Maintenance and inspection
Maintenance and inspection of the sewing machine
should only be carried out by a qualified technician.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the
electrical system.
Turn off the power switch and disconnect the power
cord before carrying out the following operations. If
the foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.
Inspection, adjustment and maintenance
Replacing consumable parts such as the rotary
hook
Disconnect the air hoses from the supply and wait
for the pressure gauge to drop to "0"
before carrying out inspection, adjustment and repair
of any parts which use the pneumatic equipment.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, do not apply excessive force when
tilting back the machine head. The sewing machine
may become unbalanced and fall down, and serious
injury or damage to the sewing machine may result.
If the power switch needs to be left on when carrying
out some adjustment, be extremely careful to observe
all safety precautions.
Use only the proper replacement parts as specified
by Brother.
If any safety devices have been removed, be
absolutely sure to re-install them to their original
positions and check that they operate correctly before
using the machine.
Any problems in machine operation which result from
unauthorized modifications to the machine will not be
covered by the warranty.
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[3] Warning labels
The following warning labels appear on the sewing machine.
Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.
1
▲ 危険
高電圧部分にふれて、大けがを
することがある。電源を切り、5分たって
からカバーをはずすこと。
A DANGER
Hazardous voltage
will cause injury.
Turn off main switch
and wait 5minutes
before opening this
cover.
▲ GEFAHR
Verletzungsgefahr!
Bitte schalten Sie den
hauptschalter aus und
warten Sie 5 minuten,
bevor sie diese
abdeckung öffnen.
▲ 危険
触れる高電圧部分、会导致受伤。
在切断电源5分钟后,
再开启盖罩。
A PELIGRO
Un voltaje no adaptado
puede provocar las
heridas.Apagar el
interruptor principal y
esperar 5 minutos antes
de abrir esta cubierta.
2
▲ 注意
触れる運動部分、易造成受伤。
所以在装
上安全保护装置后,再进行缝纫操作。
在切断电源后,进行穿线,更换梭芯,
机针和做扫,调整工作。
A CAUTION
Moving parts may cause injury. Operate with safe-
ty devices. Turn off main switch before threading,
changing bobbin and needle,cleaning etc.
3
▲
Be careful not to get your hand caught when
tilting back the machine head and returning it to
its original position.
4
PE
Be sure to connect the ground. If the ground
connection is not secure, you run a high risk of
receiving a serious electric shock, and problems
with correct operation may also occur.
5
Direction of operation
Safety devices
Devices such as eye guard,
finger guard, thread take-up
cover, motor cover, tension
release solenoid cover, inner
cover, outer cover, fixed cover
and gas spring support cover
Motor cover
Tension release
solenoid cover
Inner cover L
Outer cover
Fixed cover L
Thread take-up cover
Motor cover I.
Eye guard
Inner cover R
Outer cover
Fixed cover R
Motor cover R
Gas spring support cover
Finger guard
iv
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Page 51 — CONTENTS
CONTENTS
1. NAMES OF MAJOR PARTS
2. SPECIFICATIONS
3. INSTALLATION
3-1. Table processing diagram
3-2. Installing the control box
3-3. Installing the oil pan
3-4. Installing the machine head
3-5. Tilting the sewing machine head
3-6. Installing the treadle unit (solenoid specifications)
3-7. Installing the two-pedal foot switch (pneumatic specifications)
3-8. Installing the cotton stand
3-9. Installing the pneumatic unit(pneumatic specifications)
3-10. Installing the eye guard
3-11. Installing the motor cover
3-12. Lubrication
3-13. Installing the machine head fixing bolt
4. PREPARATION BEFOR SEWING
4-1. Installing the needle
4-2. Threading the upper thread
4-3. Winding the lower thread
4-4. Installing the bobbin case
4-5. Thread tension
4-5-1. Lower thread tension
4-5-2. Upper thread tension
5. SEWING
5-1. Sewing
5-2. Using the STOP switch
5-3. Using the thread wiper switch
6. CLEANING
6-1. Cleaning the rotary hook
6-2. Cleaning the control box air inlet ports
6-3. Draining the oil
6-4. Cleaning the eye guard
6-5. Checking the needle
6-6. Lubrication
7. STANDARD ADJUSTMENTS
7-1. Checking the machine head switch
7-2. Thread take-up spring
7-3. Arm thread guide R
7-4. Adjusting the needle bar height
7-5. Adjusting the needle bar lift amount
7-6. Adjusting the driver needle guard
7-7. Adjusting the needle clearance
7-8. Adjusting the shuttle race thread guide
7-9. Rotary hook lubrication amount
7-10. Adjusting the position of the movable knife
7-11. Replaceing the movable and fixed knives
7-12. Adjusting the thread wiper
7-13. Presser foot installation position
7-14. Chaning the intermittent stroke
7-15. Adjusting the work clamp lift amoun
7-16. Adjusting the air pressure(pneumatic specification)
8. TROUBLESHOOTING
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Page 52 — 1. NAMES OF MAJOR PARTS
1. NAMES OF MAJOR PARTS
1. NAMES OF MAJOR PARTS
(9)
(10)
(15)
(8)
(13)
(11)
(3)
(4)
(2)
(1)
(12)
Two-pedal foot switch
(6)
(5)
(7)
(1) Power switch
(2) Control box
(3) USBslot
(4) Operation panel
(5) Foot switch (solenoid specifications)
(6) Work clamp switch (pneumatic specifications)
(7) Start switch (pneumatic specifications)
(8) STOP switch
(9) Thread wiper switch
(10) Pulley
(11) Cotton stand
(12) Solenoid valve (pneumatic specifications)
Safety devices:
(13) Finger guard
(14) Eye guard
(15) Thread take-up cover
(16) Motor cover
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Page 53 — 2. SPECIFICATIONS
2. SPECIFICATIONS
T1310
T2210 A
S Solenoid-type work clamp lifter
A Pneumatic-type work clamp lifter
Sewing machine
Lock stitch, pattern tacking sewing machine (with large shuttle hook)
Stitch formation
Single needle lock stitch
Max. sewing speed
2,700 rpm
Sewing area (XxY)
T1310: Max. 130 x 100 mm,
T2210: Max. 220 x 100 mm
Feed mechanism
Intermittent feed, pulse motor drive
Stitch length
0.05-12.7 mm
No. of stitches
500,000-stitch internal memory (*)
Maximum no. of stitches
20,000 stitches (per program)
No. of sewing data items
that can be stored
Internal memory: 512 (*)
Work clamp lift method
Solenoid specifications: Pulse motor drive method
Pneumatic specifications: Pneumatic method
Work clamp height
Solenoid specifications: Max. 25 mm, pneumatic specifications: Max. 30 mm
2-step work clamp
Solenoid specifications: Integrated-type work clamp
Pneumatic specifications: Separate-type work clamp
Intermittent presser foot lift
amount
22 mm
Intermittent stroke
2-4.5 mm, 4.5-10 mm or 0 (Default setting 3 mm)
Rotary hook
Double-capacity shuttle hook (standard shuttle hook sold separately)
Wiper device
Standard equipment
Thread trimmer
Standard equipment
Data storage method
Internal memory (Flash memory)
User programs
50
Cycle programs
999
Motor
750 W
AC servo motor
Weights
Machine head approx. 88 kg, operation panel approx. 0.6 kg
Control box 14.2-16.2 kg (Differs depending on destination)
Power supply
Single-phase 100 V/220 V, Three-phase 200 V/220 V/380 V/400 V 400 VA
Air pressure
0.5 MPa 1.8 l/min.
* The number of data items and stitches that can be stored will vary depending on the number of stitches in each program.
2
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Page 54 — 3-1. Table processing diagram
3. INSTALLATION
3. INSTALLATION
CAUTION
Machine installation should only be carried out by a
qualified technician.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
The sewing machine head weighs approximately
88kg. The installation should be carried out by two or
more people.
Do not connect the power cord until installation is
complete.
If the foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, do not apply excessive force when tilting
back the machine head. The sewing machine may
become unbalanced and fall down, and serious injury
or damage to the sewing machine may result.
All cords should be secured at least 25 mm away from
any moving parts. Furthermore, do not excessively
bend the cords or secure them too firmly staples,
otherwise there is the danger that fire or electric
shocks could occur.
Be sure to connect the ground. If the ground
connection is not secure, you run a high risk of
receiving a serious electric shock, and problems with
correct operation may also occur.
Install the safety covers to the machine head and
motor.
3-1. Table processing diagram
• The thickness of the table should be at least 40 mm, and it should be strong enough to bear the weight and vibration of the
sewing machine.
• If the distance A between the insides of the legs is less than 740 mm, move the control box installation position to the left (B =
261mm).
• Check that the control box is at least 10 mm away from the leg. If the control box and the leg are too close together, it may result
in incorrect sewing machine operation.
(155)
(365)
1200
(800)
A(740)
386
B(261)
390.8 ±0.2
10
85.7
42.5
4-R20
Control box
mounting hole
4-025 depth4
40±0.2
$50
4-R10
126
316±0.2
33.5
60
45°
483
240
175
123
4-037.5 depth 5.5
21
45°
262
387
266
118
Treadle unit
mounting hole
3-05.5
$85
Operation
panel
cord hole
200
620
255
82
42
52
8
40
3
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Page 55 — 3. INSTALLATION
3. INSTALLATION
3-2. Installing the control box
Remove the eight screws (1), and then
remove the control box cover (2).
(3) Control box
(4) Bolts [4 pcs.]
(5) Plain washers [4 pcs.]
(6) Nuts [8 pcs.]
3-3. Installing the oil pan
For solenoid specifications, install the
treadle unit mounting bolt (A) before
installing the oil pan.
(1) Oil pan
(2) Nails [7 pcs.]
(3) Rubber cushions [4 pcs.]
(4) Waste oil tank
4
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Page 56 — 3-4. Installing the machine head
3. INSTALLATION
3-4. Installing the machine head
Pulse motor
Approx. 20 mm
(1)
(3)
(1)
(2)
(3)
(1) Pins [2 pcs.]
(2) Set screws [2 pcs.]
(3) Hinge rubber assemblies [2 pcs.]
Place the machine head gently on top of
the oil pan and the rubber cushions.
NOTE:
Be careful not to get the cords
clamped between the machine head
and the oil pan.
When holding the machine head, do
not hold it by the pulse motor. This
may cause problems with operation
of the pulse motor.
(4) Hinge holders [2 pcs.]
(5) Bolts [4 pcs.]
(6) Plain washers [4 pcs.]
(7) Nuts [4 pcs.]
(8) Head rest
(9) Bolts with washer [4 pcs.]
5
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Page 57 — 3. INSTALLATION
3. INSTALLATION
(10) Auxiliary plate
(11) Bolts with washer [10 pcs.]
Loosen the bolts with washer (12) and
adjust so that the auxiliary plate (10) and
the needle plate are at the same height.
NOTE:
Install the auxiliary plate so that it is
horizontal.
Needle plate
(10)
(12)
(11)
(11)
Work clamp arm
Move the work clamp arm all the way to
the right when looking from the front of
the sewing machine (the direction of the
arrow in the illustration), and then gently
tilt back the machine head.
NOTE:
Two or more people should tilt back the
machine head, and it should be tilted
gently while being held with both
hands.
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Page 58 — 3. INSTALLATION
3. INSTALLATION
(13) Gas spring holders [2 pcs.]
(14) Spacer
(15) Bolt
(16) Nut
(17) Gas spring
(18) Shaft collars [2 pcs.]
(19) Gas spring shaft D
(20) Plain washers [2 pcs.]
(21) Retaining rings E [2 pcs.]
(22) Bolts [2 pcs.]
(23) Plain washers (medium) [2 pcs.]
(24) Plain washers (large) [2 pcs.]
(25) Spring washers [2 pcs.]
(26) Nuts [2 pcs.]
(27) Gas spring shaft U
(28) Set screw
NOTE:
For solenoid specifications, the bolts
(22), plain washers (23), plain washers
(24), spring washers (25) and nuts (26)
in the places marked with * are also
used to install the treadle unit.
(29) Gas spring support cover
(30) Bolts with washer [6 pcs.]
7
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Page 59 — 3. INSTALLATION
3. INSTALLATION
(31)
(32)
Figure 1
Oil pan
M3 X 20
• Gently return the machine head to its original position.
• Loosen the screw (31). Move the machine head switch (32) to the position shown in the illustration, and then secure the machine
head switch (32) with the screw (31) and the accessory M3x20 screw (33).
• Check that the machine head switch (32) is turned on as shown in figure 1.
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Page 60 — 3-5. Tilting the sewing machine head
3. INSTALLATION
3-5. Tilting the sewing machine head
(1)
CAUTION
(2)
1. Move the presser arm assembly (1) as far as it will go in the direction of the arrow in the illustration (to the right when looking
from the front of the sewing machine).
2. Stand at the left side of the table, and gently tilt the machine head towards you.
NOTE:
Always be sure to move the work clamp arm all the way to the right before tilting back the machine head. If you try to tilt back the
machine head while the work clamp arm is still on the left side, it may damage the outer cover L (2).
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Page 61 — 3. INSTALLATION
3. INSTALLATION
3-6. Installing the treadle unit (solenoid specifications)
(1) Treadle unit
(2) Bolts [3 pcs.]
(3) Plain washers [3 pcs.]
(4) Spring washers [3 pcs.]
(5) Nuts [3 pcs.]
NOTE:
• Install the bolt for mounting hole A before installing the oil pan. (Refer to "3-3. Installing the oil pan.")
• Mounting hole B is used to install the gas spring supports with the bolt, plain washer, spring washer and nut. (Refer to "3-4. Installing the machine head".)
• Use a commercially-available foot switch and connecting rod.
If changing the mounting position for the treadle unit, use the accessory bolts, plain washers, spring washers and nuts.
<Foot switch operating method>
When the foot switch is depressed to the 1st step, the work clamp is lowered, and when it is depressed to the 2nd step, the sewing machine starts sewing.
1st step
2nd step
3-7. Installing the two-pedal foot switch (pneumatic specifications)
(1) Foot switch
Insert the connector for the foot switch (1) into P6 (FOOT) on the main P.C. board.
<Foot switch operating method>
When the work clamp switch (left) is depressed, both work clamps are lowered, and when the start switch (right) is depressed, the sewing machine starts sewing.
Work clamp switch (2-step)
Start switch
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Page 62 — 3-8. Installing the cotton stand
3-8. Installing the cotton stand
3. INSTALLATION
(1) Cotton stand
NOTE:
Fit the washer (2), and then securely
tighten the nut (3) so that the cotton
stand does not move.
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Page 63 — 3-9. Installing the pneumatic unit (pneumatic specifications)
3. INSTALLATION
3-9. Installing the pneumatic unit (pneumatic specifications)
Install underneath the work table.
(1) Solenoid valve assembly
(2) Washers [2 pcs.]
(3) Wood screws [2 pcs.]
(4) Rubber hose
After installing the pneumatic unit, adjust
the air pressure.
(Refer to "10-16. Adjusting the air
pressure".)
NOTE:
Make sure that the pneumatic unit
does not touch the control box or the
work table leg.
Connect each air tube to the position with the corresponding number.
Cylinder R
(1A)
(1B)
Cylinder L
(2A)
(2B)
Upper knob
Lower knob
Manual button
<Adjusting the speed controller>
You can use the valve knobs to adjust the lifting and lowering speeds.
The valve knobs should be adjusted so that the left and right sides of the work clamp operate at the same speed.
When the upper knob is tightened, the lifting speed becomes slower. When it is loosened, the lifting speed becomes faster.
When the lower knob is tightened, the lowering speed becomes slower. When it is loosened, the lowering speed becomes
faster.
You can operate the work clamp while the power is turned off by pressing the manual button.
12
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Page 64 — 3. INSTALLATION
3. INSTALLATION
3-10. Installing the eye guard
CAUTION
Attach all safety devices before using the sewing machine.
If the machine is used without these devices attached, injury may result.
(1) Eye guard assembly
(2) Plain washers [2 pcs.]
(3) Screws [2 pcs.]
3-11. Installing the motor cover
(1) Motor cover R
(2) Screws [4 pcs.]
(3) Motor cover L
(4) Screws [4 pcs.]
(5) Motor cover
(6) Screws [4 pcs.]
NOTE:
Be careful not to clamp the cords when
installing the motor cover.
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Page 65 — 3-12. Lubrication
3. INSTALLATION
3-12. Lubrication
CAUTION
Do not connect the power cord until lubrication is complete.
If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into
your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result.
Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting.
Keep the oil out of the reach of children.
The sewing machine should always be lubricated and the oil supply replenished before it is used for the first time, and also after
long periods of non-use.
Use only the lubricating oil specified by our company.
1. Fill the arm-side oil tank with oil.
2. Move the work clamp arm (1) as far as it will go to the right when looking from the front of the sewing machine, and then slide the
outer cover L (2) into the inner cover L (3) so that the lubrication hole in the bed is visible. Pour oil into the bed side oil tank
through this hole.
NOTE:
Be sure to fill the machine with oil when the oil level is down to about one-third full in the oil sight glass. If the oil drops below the
one-third level, there is the danger that the machine may seize during operation.
3. Pour oil in through the two holes (4) of the shuttle race base assembly so that the felt is lightly moistened.
NOTE:
If there is no more oil on the felt of the shuttle race base assembly, problems with sewing may result.
4. If using the liquid cooling tank (5), fill it with silicon oil (100 mm²/s).
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Page 66 — 3-13. Installing the machine head fixing bolt
3. INSTALLATION
3-13. Installing the machine head fixing bolt
When transporting the sewing machine, secure the machine head to the table with the machine head fixing bolt.
(1) Plain washer
(2) Machine head fixing bolt
NOTE:
When operating the sewing machine,
remove the machine head fixing bolt.
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Page 67 — 4. PREPARATION BEFORE SEWING
4-1. Installing the needle
4. PREPARATION BEFORE SEWING
4-1. Installing the needle
CAUTION
Turn off the power switch before installing the needle.
If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
1. Loosen the set screw (1).
2. Insert the needle (2) in a straight line as far as it will go,
making sure that the long groove on the needle is at the
front, and then securely tighten the set screw (1).
4-2. Threading the upper thread
Thread the upper thread correctly as shown in the illustration below.
* When using threading mode for threading, the tension discs (1) will open so that the thread can be threaded more easily.
(Refer to following page.)
[If using cotton thread or spun thread]
(3)
8
7
9
6
10
11
12 40mm
(1)
(2)
[If using synthetic thread]
Turn the machine pulley (2) and raise the thread take-up (3) to its highest position before threading the upper thread.
(This will make threading easier and it will prevent the thread from coming out at the sewing start.)
When threading the thread through the needle, allow a distance of approximately 40 mm between the needle hole and the
end of the thread.
If the trailing length of the thread is too long, it may cause the thread to become tangled.
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Page 68 — 4. PREPARATION BEFORE SEWING
4. PREPARATION BEFORE SEWING
<Threading mode>
Threading mode is safe because the sewing machine will not start even when the foot switch is depressed.
1
Turn on the power switch.
2
Press the home position key
Press the threading key, and the key
The work clamp will drop.
3
Threading the thread.
4
Ending threading mode
Press the threading key, and the key change
The work clamp will return to where it was before
threading mode was started.
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Page 69 — 4-3. Winding the lower thread
4. PREPARATION BEFORE SEWING
4-3. Winding the lower thread
CAUTION
Do not touch any of the moving parts or press any objects against the machine while winding the lower thread.
Injury or damage to the sewing machine may result.
(2)
(1)
(3)
(4)
(5)
(6)
1. Place the bobbin onto the bobbin winder shaft (1).
2. Thread the thread as shown in the illustration; wind the thread
around the bobbin several times, and then press the bobbin presser
arm (2).
3. Turn on the power switch.
4. Press the tire position key (3), the sewing machine move to the
left position.
5. Check that the needle does not touch the clamp, and then press
the bobbin winder key (4), the bobbin winder key (4) change to
the bobbin winder key (5), and it keep in the
state "ON", depress the foot switch to the 2nd step, and it will
start wind.
(If using a two-pedal foot switch, depressing the start switch
two-pedal foot switch.)
6. Once winding of set amount of lower thread (80%-90% of the
bobbin capacity) is completed, the bobbin presser arm (2) will
return automatically.
7. Remove the bobbin, hook the thread onto the knife (6), and then
pull the bobbin in the direction of the arrow to cut the thread.
Adjusting the bobbin winding amount
Loosen the screw (7) and move the bobbin presser (8) to
adjust.
If the thread winds onto the bobbin unevenly
Loosen the set screw (9) and move the bobbin winder
tension assembly (10)up and down to adjust.
For case A, move the bobbin winder tension assembly
(10)down, and for case B, move it upward.
For case A
For case B
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Page 70 — 4-4. Installing the bobbin case
4. PREPARATION BEFORE SEWING
4-4. Installing the bobbin case
CAUTION
Turn off the power switch before installing the bobbin case.
If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
(3)
(2)
(4)
30mm
(1)
1. Pull the shuttle race cover (1) downward to open it.
2. While holding the bobbin so that the thread winds to the right, insert the bobbin into the bobbin case.
3. Pass the thread through the slot (2) and pull it out from the thread hole (3).
4. Check that the bobbin turns in the direction of the arrow when the thread is pulled.
5. Pass the thread through the thread hole (4), and then pull out approximately 30 mm of thread.
6. Hold the latch on the bobbin case and insert the bobbin case into the rotary hook.
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Page 71 — 4-5. Thread tension
4. PREPARATION BEFORE SEWING
4-5. Thread tension
[Thread tension reference]
Specifications
Heavy-weight materials (-01)
Medium-weight materials (-02)
Upper thread
#20 or similar
#50 or similar
Lower thread
#20 or similar
#50 or similar
Upper thread tension (N)
1.4-1.8
0.8-1.2
Lower thread tension (N)
0.2-0.3
Pre-tension (N)
0.1-0.6
0.1-0.3
Needle
DP x 17 #19
DP x 5 #16
Normal sewing speed
2,000 rpm
2,000 rpm
4-5-1. Lower thread tension
Adjust the thread tension to the weakest possible tension by
turning the thread tension nut (1) until the bobbin case will
not drop by its own weight while the thread end coming out
of the bobbin case is held.
Stronger
Weaker
(1)
4-5-2. Upper thread tension
1. Turn the tension nut (1) (main tension) to adjust the
tension as appropriate for the material being sewn.
2. Use the tension nut (2) (sub tension) to adjust the upper
thread trailing length to about 40 mm.
(2)
Stronger
Weaker
(1)
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Page 72 — 5. SEWING
5. SEWING
5. SEWING
CAUTION
Turn off the power switch at the following times.
If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
• When threading the needle
• When replacing the bobbin and needle
• When not using the machine and when leaving the machine unattended
Do not touch any of the moving parts or press any objects against the machine while sewing, as this may result in
personal injury or damage to the machine.
5-1. Sewing
(1)
1. Turn on the power switch.
2. Press the ← or → key to turn on the page, and press the
data key to select the sewing program.
1st step
2nd step
3. Press the time position key(1), the sewing machine will
move to the loading position.
(4)
(2)
(3)
4. Place the article to be sewn underneath the work clamp
(3).
5. Depress the foot switch to the 1st step.
(If using a two-pedal foot switch, depress the work
clamp switch (4).)
• The work clamp (3) will drop.
6. Depress the foot switch to the 2nd step.
(If using a two-pedal foot switch, depress the start switch
(2).)
• The sewing machine will start sewing.
7. When sewing is complete, the thread will be trimmed
and the work clamp (3) will rise.
Use a work clamp that hold the article being sewn firmly, without allowing it to slip.
If using the standard work clamp and feed plate and the article being sewn is slipping, take measures to stop the work
clamp and feed plate from being slippery.
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Page 73 — 5. SEWING
5. SEWING
5-2. Using the STOP switch
If you press the STOP switch (1) while sewing or test feeding is in progress, the sewing machine will stop immediately.
(1)
<Continuing sewing from a stopping point>
If you have pressed the STOP switch (1) at times such as if the thread breaks while sewing or the lower thread runs out, you
can resume sewing from the point where the thread ran out.
2nd step
Depress the foot switch to the 2nd step.
(If using a two-pedal foot switch, depress the start switch.)
• The sewing machine will start operating and sewing will start.
5-3. Using the thread wiper switch
The thread wiper switch (1) can be used to turn the thread
wiper (2) on and off.
(2)
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Page 74 — 6. CLEANING
6. CLEANING
CAUTION
Turn off the power switch before carrying out cleaning.
If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get
into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result.
Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting.
Keep the oil out of the reach of children.
6-1. Cleaning the rotary hook
1. Pull the shuttle race cover downward to open it, and then
remove the bobbin case.
(1)
(3)
(2)
2. Open the setting claw (1) in the direction indicated by the
arrow, and then remove the shuttle race base (2) and the
shuttle hook (3).
(4)
3. Clean all the dust and thread ends from around the driver
(4), the top of the rotary hook thread guide and the
shuttle race.
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Page 75 — 6. CLEANING
6. CLEANING
6-2. Cleaning the control box air inlet ports
Use a vacuum cleaner to clean the filter in the air inlet ports
(2) of the control box (1) at least once a month.
(1)
(2)
6-3. Draining the oil
(1)
1. Remove and empty the waste oil tank (1) whenever it is
full.
2. After emptying the waste oil tank (1), screw it back into
its original position.
6-4. Cleaning the eye guard
Wipe the eye guard clean with a soft cloth.
NOTE:
Do not use solvents such as kerosene or thinner to clean
the eye guard.
6-5. Checking the needle
Always check that the tip of the needle is not broken and
also that the needle is not bent before starting sewing.
6-6. Lubrication
Lubricate the sewing machine while referring to "3-11. Lubrication".
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Page 76 — 7. STANDARD ADJUSTMENTS
7. STANDARD ADJUSTMENTS
CAUTION
Maintenance and inspection of the sewing machine
should only be carried out by a qualified technician.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the
electrical system.
Turn off the power switch and disconnect the power
cord before carrying out the following operations.
If the foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.
Inspection, adjustment and maintenance
Replacing consumable parts such as the rotary
hook
7-1. Checking the machine head switch
Hold the machine head with both hands when tilting it
back or returning it to its original position.
In addition, do not apply excessive force when tilting
head. The sewing machine may
become unbalanced and fall down, and serious injury
or damage to the sewing machine may result.
If the power switch needs to be left on when carrying
out some adjustments, be extremely careful to
observe all safety precautions.
If any safety devices have been removed, be
absolutely sure to re-install them to their original
positions and check that they operate correctly
before using the machine.
Check that the machine head switch is turned on as shown
in the illustration.
25
jintex.in
Page 77 — 7-2. Thread take-up spring
7. STANDARD ADJUSTMENTS
7-2. Thread take-up spring
Specifications
Heavy-weight materials (-01)
Medium-weight materials (-02)
Thread take-up spring
height (mm)
7-10
Thread take-up spring
tension (N)
0.6-1.2
0.2-0.5
<Thread take-up spring height>
Loosen the set screw (1) and turn the adjuster to adjust.
<Thread take-up spring tension>
Turn the tension stud (2) with a screwdriver to adjust the
tension.
NOTE:
If the thread tension spring is not adjusted correctly, the upper thread trailing length will be uneven after thread trimming.
7-3. Arm thread guide R
The standard position of arm thread guide R (1) is when the
screw (2) is aligned with the index mark.
Loosen the screw (2) and move arm thread guide R (1) to
adjust.
When sewing heavy material, move arm thread guide R
(1) to the left. (The thread take-up amount will become
greater.)
When sewing light material, move arm thread guide R
(1) to the right. (The thread take-up amount will become
less.)
26
jintex.in
Page 78
7. STANDARD ADJUSTMENTS
7-4. Adjusting the needle bar height
(1)
A
DP X 17
(DP X 5)
(2)
(3)
Turn the machine pulley to move the needle bar to the lowest position. Then remove the rubber plug (2), loosen the screw
(3) and then move the needle bar up or down to adjust so that the second reference line from the bottom of the needle bar
(reference line A) is aligned with the lower edge of the needle bar bush (1).
If using a DP X 5 needle, use the highest reference line (reference line a).
7-5. Adjusting the needle bar lift amount
Needle center
(1)
(3)
Rotary hook tip
b
(DP X 5)
B
DP X 17
(2)
Turn the machine pulley to raise the needle bar from the lowest position until the lowest reference line on the needle bar
(reference line B) is aligned with the lower edge of the needle bar bush (1), and then loosen the bolt (2) and move the driver
(3) so that the tip of the rotary hook is aligned with the center of the needle.
If using a DP X 5 needle, use the second reference line from the top of the needle bar (reference line b).
7-6. Adjusting the driver needle guard
Needle center
Rotary hook tip
(1)
(3)
(2)
Turn the machine pulley to align the tip of the rotary hook with the center of the needle, and then loosen the set screw (2)
and turn the eccentric shaft (3) to adjust so that the driver needle guard (1) is touching the needle.
NOTE:
If it crosses the needle more than necessary, it will place a load on the needle, or it may cause poor thread tension.
Furthermore, if it does not cross the needle at all, the tip of the rotary hook will interfere with the needle and skipped
stitches may occur.
27
jintex.in
Page 79 — 7. STANDARD ADJUSTMENTS
7. STANDARD ADJUSTMENTS
7-7. Adjusting the needle clearance
0.01 - 0.08mm
(1)
(2)
Turn the machine pulley to align the tip of the rotary hook with the center of the needle, and then loosen the set screw (1)
and turn the eccentric shaft (2) to adjust so that the clearance between the needle and the rotary hook is 0.01 - 0.08 mm.
7-8. Adjusting the shuttle race thread guide
(1)
Install the shuttle race thread guide (1) by pushing it in the direction of the arrow so that the needle groove is aligned with
the center of the needle plate hole.
NOTE:
If the shuttle race thread guide is in the wrong position, thread breakages, soiled thread or tangling of the thread may
occur.
The position of the shuttle race thread guide is adjusted at the time of shipment from the factory. It should not be
changed if possible.
7-9. Rotary hook lubrication amount
More oil
Less oil
(1)
Aligned
The optimum position is when the head of the set screw (1)
is aligned with the edge of the bed. The rotary hook
lubrication amount can be adjusted within three turns to the
right from that position.
• If the set screw (1) is turned clockwise, the lubrication
amount becomes smaller.
• If the set screw (1) is turned counterclockwise, the
lubrication amount becomes greater.
28
Page 80 — 7-10. Adjusting the position of the movable knife
7. STANDARD ADJUSTMENTS
7-10. Adjusting the position of the movable knife
<View from side of thread trimmer cam>
(1)
(2)
(3)
(4)
(5)
Reverse position
(6)
9.5-9.9mm
(8)
(9)
(7)
4. Loosen the bolt (7).
5. Move the thread trimming rod H (9) forward or back to adjust so that the distance from the ridge line on the right side of
the needle plate to the movable knife (8) is 9.5 – 9.9 mm.
6. After tightening the bolt (7), check the above position once more.
29
jintex.in
Page 81 — 7. STANDARD ADJUSTMENTS
7. STANDARD ADJUSTMENTS
(1)
(11)
(5)
(10)
(3)
(4)
0-1 mm
(8)
(12)
7. Turn the pulley (1) by hand to move the needle bar to its lowest position.
8. Loosen the nut (10), tighten the set screw (11) until the collar (3) is touching the inside of the groove in the thread trimmer
cam (4), and then turn it back in the counterclockwise direction by approximately 1/4 of a turn.
9. Tighten the nut (10), and then check that the collar (3) is not touching the inside of the groove in the thread trimmer cam
(4). In addition, push the driving lever (5) by hand toward the thread trimmer cam until the collar (3) touches the groove of
the thread trimmer cam (4), and then check that the driving lever (5) returns smoothly to its original position when it is
released.
10. Check that there is a gap of about 0 - 1 mm between the outside of the hole in the movable knife (8) and the ridge line on
the shuttle race thread guide (12) when there is still play between the parts.
jintex.in
30
Page 82 — 7-11. Replacing the movable and fixed knives
7. STANDARD ADJUSTMENTS
7-11. Replacing the movable and fixed knives
(2)
(1)
(5)
(3)
(4)
(7)
(6)
1. Loosen the two bolts (1) and then remove the feed plate (2).
2. Open the shuttle race cover, remove the two screws (3) and the two flat screws (4), and then remove the needle plate (5).
3. Remove the movable knife (6) and the fixed knife (7).
(10)
(8)
(9)
(6)
0.5mm
1.0mm
(11)
(7)
(5)
(12)
(13)
4. Install the new fixed knife (7) in the position shown in the illustration.
5. Apply grease to the outside of the collar (8) and to the shoulder screw (9), and then install the new movable knife (6)
together with the thrust washer (10) and the movable knife spacer (11).
6. Check that the movable knife (6) and fixed knife (7) cut the thread cleanly. Replace the movable knife spacer with
accessory spacers (t=0.2, 0.3, 0.4) so that the knives trim the thread accurately.
* If the knife pressure is too weak and the thread is not completely cut, use a thinner movable knife spacer.
* If the knife pressure is too strong and the movable knife (1) turns stiffly, use a thicker movable knife spacer.
7. Apply grease to the pin (12), place it into the movable knife connecting plate (13), and install it to the needle plate (5).
8. Check that the needle is aligned with the center of the needle hole.
31
jintex.in
Page 83 — 7. STANDARD ADJUSTMENTS
7. STANDARD ADJUSTMENTS
7-12. Adjusting the thread wiper
(4)
(1)
(3)
15mm
(2)
(2)
Approx. 2mm
Approx. 3mm
1. Loosen the two screws (3) and shift the entire solenoid setting plate (4) up or down to adjust so that the thread wiper (2) is
15 mm in front of the needle center when the plunger (1) of the thread wiper solenoid is driven to the full stroke.
2. Loosen the screw (5) and adjust the position of the thread wiper (2) so that the distance from the thread wiper to the tip of
the needle is approximately 2 mm and the tip of the thread wiper (2) is approximately 3 mm from the center of the needle
when the thread wiper (2) passes below the needle during operation.
Note: Check that the thread wiper (2) does not touch the finger guard.
7-13. Presser foot installation position
(1)
(2)
22mm
Install the presser foot (1) with the screw (2) so that the
distance from the bottom of the presser foot to the top of the
needle plate is 22 mm when the sewing machine is stopped
and the presser foot (1) is raised.
jintex.in
32
Page 84 — 7-14. Changing the intermittent stroke
7. STANDARD ADJUSTMENTS
7-14. Changing the intermittent stroke
The intermittent stroke can be adjusted to within 2 - 10 mm by adjusting the position of the stepping clamp connecting rod
and changing the installation position of stepping clamp link A.
<Changing the installation position of stepping clamp link A>
(1)
(3)
(2)
A
(3)
B
C
(2)
(1)
1. Remove the face plate.
2. Remove the two screws (1) and the two shoulder screws (2), and then remove stepping clamp link A (3).
3. Change the installation position for stepping clamp link A (3) to either A, B or C above.
If the position of the stepping clamp connecting rod is adjusted as described in the following at any one of the installation
positions, the adjustment range for the intermittent stroke will as given in the following table.
Installation position
Intermittent stroke range
A
2-4.5mm
B
4.5-10mm
C
0 mm (Presser foot does not move up and down)
33
jintex.in
Page 85
7. STANDARD ADJUSTMENTS
<Stepping clamp connecting rod position adjustment>
(2)
(4)
(3)
(1)
b
(DP X 5)
(5)
B
DP X 17
(6)
Index mark
(7)
(4)
(6)
1. Loosen the screw (1), and then open the cover (2).
2. Loosen the nut (3), and then adjust the position of the stepping clamp connecting rod (4).
• When the stepping clamp connecting rod (4) is raised, the intermittent stroke will increase.
• When the stepping clamp connecting rod (4) is lowered, the intermittent stroke will decrease.
Next, adjust the needle bar and presser foot timing.
3. Turn the machine pulley to raise the needle bar from the lowest position until the lowest reference line on the needle bar
(reference line B) is aligned with the lower edge of the needle bar bush (5).
(If using a DP x 5 needle, align with the second reference line from the top (reference line b).)
4. Open the top cover and loosen the two set screws (6).
5. Align the index marks on the stepping clamp cam (7) and the stepping clamp connecting rod (4), and then tighten the set
screws (6).
Check the following after changing the intermittent stroke.
(2)
(3)
(1)
Needle plate
(4)
(6)
(7)
(5)
1. With the intermittent presser foot (1) lowered, turn the pulley to move the intermittent presser foot (1) to its lowest
position.
2. Check that the presser foot (1) does not touch the needle plate and that the presser bar clamp (2) does not touch
the presser bar bush (3).
<If they are touching>
Remove the motor cover (4).
Loosen the nut (5), and turn the bolt (6) until it is pressing against the intermittent drive lever (7), and then adjust until
the two points mentioned above are not touching.
jintex.in
34
Page 86 — 7-15. Adjusting the work clamp lift amount
7. STANDARD ADJUSTMENTS
7-15. Adjusting the work clamp lift amount
<Solenoid specifications>
The operation panel settings can be used to adjust the height to within 15 – 25 mm. (Refer to "5-7. Setting the work clamp lift
amount.")
<Pneumatic specifications>
The maximum lift amount for the work clamp is 30 mm above the top of the needle plate.
(1)
(2)
(3)
(4)
(3)
Max. 30mm
1. Turn on the air, and depress the work clamp switch (1) to raise the work clamp (2).
2. Loosen the two bolts (4) of the work clamp arm lever (3), and move the work clamp arm lever (3) up or down to adjust.
7-16. Adjusting the air pressure (pneumatic specifications)
Lift up the handle (2) of the regulator (1) and then turn it to
adjust the air pressure to 0.5 MPa.
After adjustment is complete, push the handle (2)
downward to lock it.
If water has collected in the bottle of the regulator (1), turn
the drain cock (3) in the direction indicated by an arrow to
drain the water.
NOTE:
Open the air cock (4) slowly.
35
jintex.in
Page 87 — 8. TROUBLESHOOTING
8. TROUBLESHOOTING
8. TROUBLESHOOTING
• Please check the following points before calling for repairs or service.
• If the following remedies do not fix the problem, turn off the power switch and consult a qualified technician or the place of
purchase.
CAUTION
Turn off the power switch and disconnect the power cord before carrying out troubleshooting.
If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result.
Problem
Cause
Remedy
Reference
Work clamp does not
lift.
Air tube of presser lifter cylinder is bent
or damaged (Pneumatic specifications).
Apply a suitable amount of grease to the
sliding parts of the work clamp.
Work clamp does not
drop.
Air tube of presser lifter cylinder is bent
or damaged (Pneumatic specifications).
Apply a suitable amount of grease to the
sliding parts of the work clamp.
Work clamp lift amount
is incorrect.
Work clamp lift amount setting at
operation panel is incorrect (Solenoid
specifications).
Change the work clamp lift amount
setting.
Work clamp does not
lift to the maximum
height.
Work clamp arm stopper position is
incorrect (Solenoid specifications).
Adjust the position of the work clamp
arm lever.
P. 35
Cylinder joint position is incorrect.
(Pneumatic specifications)
Adjust the position of the cylinder joint.
Thread wiper does
not operate correctly.
The thread wiper is obstructing the
needle.
Adjust the height of the thread wiper.
P. 32
Adjust the stroke of the thread wiper.
P. 32
Thread wiper position is incorrect.
Lower thread winds
to one side.
Bobbin winder tension assembly height
is incorrect.
Adjust the height of the bobbin winder
tension assembly.
P. 18
Lower thread winding
amount is incorrect.
Bobbin presser position is incorrect.
Adjust the position of the bobbin presser.
P. 18
Thread slips out of
the needle.
Stitches being skipped at the sewing
start.
Refer to "Skipped stitches occur".
P. 37
Upper thread length is irregular.
Adjust the sub-tension.
P. 20
Position of shuttle race thread guide is
incorrect.
Adjust the position of the shuttle race
thread guide.
P. 28
36
jintex.in
Page 88
8. TROUBLESHOOTING
Problem
Cause
Remedy
Reference
Upper thread breaks.
Upper thread tension is too strong.
Adjust the upper thread tension.
P. 20
Needle is incorrectly installed.
Install the needle correctly.
P. 16
Thread is too thick for the needle.
Select a thread that matches the needle.
P. 20
Thread take-up spring tension and
height are incorrect.
Adjust the tension and height of the
thread take-up spring.
P. 26
Damage or burring of the rotary hook,
needle hole plate or needle.
Repair or replace the problem part.
P. 16
Thread breaking from heat (Synthetic
thread)
Use a cooling tank.
P. 16
Thread is threaded incorrectly.
Thread the thread correctly.
P. 16
Lower thread breaks.
Lower thread tension is too strong.
Adjust the lower thread tension.
P. 20
Damage to corners of needle hole plate
or bobbin case.
Repair or replace the problem part.
Skipped stitches occur.
Clearance between needle and rotary
hook tip is too great.
Adjust the needle clearance.
P. 28
Needle and rotary hook timing is
incorrect.
Adjust the needle bar lift amount.
P. 27
The driver is covering the needle more
than necessary.
Adjust the driver needle guard.
P. 27
Needle is bent.
Replace the needle.
P. 16
Needle is incorrectly installed.
Install the needle correctly.
P. 16
Needle is broken.
Clearance between needle and rotary
hook tip is too great.
Adjust the needle clearance.
P. 28
Adjust the needle bar lift amount.
P. 27
Needle is bent.
Replace the needle.
P. 20
Needle deflection
Select a needle that is suitable for the
sewing conditions.
Reduce the sewing speed.
P. 20
Needle is too thin.
Select a needle that is suitable for the
sewing conditions.
P. 20
Thread jamming.
Thread take-up spring tension and
height are incorrect.
Adjust the tension and height of the
thread take-up spring.
P. 26
Needle and rotary hook timing is
incorrect.
Adjust the needle bar lift amount.
P. 27
Shuttle race thread guide is not
separating the threads.
Adjust the position of the shuttle race
thread guide.
P. 28
37
jintex.in
Page 89
8. TROUBLESHOOTING
Problem
Cause
Remedy
Reference
Upper thread is not
trimmed.
Movable knife is not cutting cleanly.
Replace with a new one.
P. 31
Fixed knife is not cutting cleanly.
Sharpen the fixed knife or replace it
with a new one.
P. 31
Movable knife is not picking up the
upper thread.
Adjust the position of the shuttle race
thread guide.
P. 28
Movable knife is not picking up the
upper thread because the last stitch is
being skipped.
Refer to "Skipped stitches occur".
P. 37
Movable knife position is incorrect.
Adjust the position of the movable
knife.
P. 29
Sub-tension is too weak.
Turn the sub-tension nut to adjust the
tension.
P. 20
Poor stitch finish on
underside of material.
Shuttle race thread guide is not
separating the threads enough.
Adjust the position of the shuttle race
thread guide.
P. 28
Incorrect tightening of the upper thread
Adjust the upper thread tension.
P. 20
Upper thread length is irregular.
Adjust the sub-tension.
P. 20
Incorrect tightening of
the thread
Upper thread tension is too weak.
Adjust the upper thread tension.
P. 20
Lower thread tension is too weak.
Adjust the lower thread tension.
P. 20
Thread take-up spring tension and
height are incorrect.
Adjust the tension and height of the
thread take-up spring.
P. 26
Position of arm thread guide R is
incorrect.
Adjust the position of arm thread guide
R.
P. 26
Upper thread length is
irregular.
Thread take-up spring tension and
height are incorrect.
Adjust the tension and height of the
thread take-up spring.
P. 26
Sub-tension is too weak.
Turn the sub-tension nut to adjust the
tension.
P. 20
Fixed knife is not cutting cleanly.
Sharpen the fixed knife or replace it
with a new one.
P. 31
Sewing machine does
not operate when the
power is turned on and
the foot switch is
depressed.
Machine head switch does not work.
Check if the machine head switch cord
is disconnected.
P. 8
If the machine head switch is
malfunctioning, replace it with a new
one.
38
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Page 90
jinttex.in
jintex.in
Page 91
零件样本
PARTS BOOK
jintex.in
Page 92
jinte.in
jinte.in
Page 93 — 目录/CONTENTS
目录/CONTENTS
A. 机体部分 / Machine body
B. 上轴、针杆装置 / Upper shaft and needle bar mechanism
C 1. 送料装置 / Feed mechanism
C 2. 送料装置 / Feed mechanism
C 3. 送料装置 / Feed mechanism
C 4. 送料装置 / Feed mechanism
D 1. 抬压装置 / Work clamp lifter mechanism
D 2. 抬压装置 / Work clamp lifter mechanism
D 3. 抬压装置 / Work clamp lifter mechanism
E. 下轴装置 / Lower shaft mechanism
F. 供油润滑装置 / Lubrication
G. 穿线装置 / Threading mechanism
H. 卷线装置 / Bobbin winder mechanism
J. 切线装置 / Thread trimmer mechanism
K. 扫线装置 / Thread wiper mechanism
L. 松线装置 / Tension release mechanism
M. 电控装置 / Electronic control device
P. 空压装置 / Air pressure mechanism
Q. 电气部品装置 / Power supply equipment mechanism
S. 马达装置 / Motor mechanism
T. 踏板关系 / Foot switch pedal mechanism
Z. 附件 / Accessories
Ga. 工模具一览表 / Gauge parts list
1
3
5
7
11
13
15
17
19
21
23
27
29
31
35
37
39
41
43
45
47
51
53
Jinttex.in
Page 94 — A. 机体部分 / Machine body
A. 机体部分 / Machine body
1
jintex.in
Page 95 — A、机体部分/Machine body
A、机体部分/Machine body
序号
No.
件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41703001
SA4594001
轴套 U
BUSHING U
1
T1310
2
41729001
117608001
开口销
DOWEL PIN
1
T1310
3
41722001
SA4596001
橡皮塞 20-15
RUBBER CAP 20-15
1
4
41722002
117934001
橡皮塞 13.5
RUBBER CAP 13.5
1
5
41722003
104821001
橡皮塞 10.5
RUBBER CAP 10. 5
3
6
41711205
SA4591001
马达盖 QR
MOTOR COVER QR
1
7
S04038
62061016
螺钉 M6 X 10
SCREW PAN M6 X 10
4
8
41711206
SA4598001
马达盖 QL
MOTOR COVER QL
1
9
S04038
62061016
螺钉 M6 X 10
SCREW PAN M6 X 10
4
10
304727
SA4600001
面板
FACE PLATE
1
11
41722004
104449001
橡皮塞 15.5
RUBBER CAP 15.5
1
12
41712003
SA4601001
面板垫片
F-PLATE PACKING
1
13
S04038
62061016
螺钉 M6 X 10
SCREW PAN M6 X 10
3
14
301383
SA4603101
大旋梭盖
SHUTTLE RACE COVER
1
15
41712005
SA6272001
大旋梭挂钩 D
SHUTTLE RACE COVER HOOK D
1
16
S02031
004300513
螺钉 M3 X 5
SCREW PAN M3 X 5
2
17
41712006
SA3264001
板螺母
NUT PLATE
1
18
4171220200
SA6207001
铰链
HINGE
1
19
NO1013
21300103
螺母 M5
STEPPING COVER
2
20
S04082
62300506
螺钉 M3 X 6
SCREW PAN M3 X 6
1
23
301384
SA3200101
挑线杆防护罩
THREAD TAKE-UP COVER
1
24
S04079
06240 1006
螺钉 M4 X 10
SCREW PAN M4 X 10
1
25
41711207
SA4604001
间歇盖板 Q
STEPPING COVER Q
1
26
417S30012
SA3306001
段螺钉 7-3
SHOULDER SCREW 7-3
1
27
41728020
120265002
弹簧垫圈
SPRING WASHER
1
28
41728035
S07350002
垫圈
WAHER PLAIN
1
29
41711208
S36475000
螺钉 M5Q
SCREW M5 Q
1
30
41737001
S36924001
警告标记
MARK INJURY
1
31
20131063
SA2040001
警告牌
WARNING SIGN
1
33
41722009
S20164001
橡皮塞 13
RUBBER CAP 13
1
34
41712009
S0244500 1
护指器
FINGER GUARD
1
35
41728025
25350332
平垫圈 L3.5
WASHER PLAIN L3. 5
2
36
41712010
SA4605001
机头撑杆
HEAD REST
1
37
417S30037
S42446001
螺钉 M6 X 14
BOLT SOCKET(S/P WASHER)M6 X 14
4
38
S04075
62300506
螺钉 M3 X 5
SCREW PAN M3 X 5
2
39
41722006
SA6194001
橡皮塞 26
RUBBER CAP 26
1
40
41722007
S44010001
橡皮塞 11.5
RUBBER CAP 11.5
2
41
41722008
SA6441001
橡皮盖
RUBBER CAP
1
42
41722009
S2016400 1
橡皮塞 13
RUBBER CAP 13
1
2
Page 96 — B. 上轴·针杆装置 / Upper shaft and needle bar mechanism
B. 上轴·针杆装置 / Upper shaft and needle bar mechanism
46
45
48
38
41
37
47
44
43
42
44
39
36
35
36
33
34
49
50
14
12
14
13
14
14
8
11
9
10
5
8
19-1
4
2
24
21
19-2
20
19-4
19-3
19
19-5
19-6
23
29
22
31
32
25
27
26
18
17
16
15
17
17
3
52
30
28
3
jintex.in
Page 97 — B. 上轴·针杆装置/Upper shaft and needle bar mechanism
B. 上轴·针杆装置/Upper shaft and needle bar mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
4
1
41702001
SA4606001
上轴
UPPER SHUFT
1
2
4170501100
SA3499001
曲柄轴组件
CRANK ROD ASSY
1
3
S05124
18501636
螺栓 M5 X 16
BOLT SOCKET M5 X 16
2
4
41724001
SA4172001
滚针轴承 K15 X 18 X 14
NEEDLE BEARTNG:BLUE
1
4
41724001
SA4173001
滚针轴承 K15 X 18 X 14
NEEDLE BEARING:BLACK
1
4
41724001
SA4174001
滚针轴承 K15 X 18 X 14
NEEDLE BEARING:GRAY
1
4
41724001
SA4175001
滚针轴承 K15 X18 X14
NEEDLE BEARING:YELLOW
1
5
41703002
SA3206001
轴承套
BALL BEARING BUSH
1
6
B10014
SA4179001
轴承 6904DDUNR
BALL BEARING 6904DDUNR
1
7
B06005
SA4180001
轴承 R-6904DDU
BALL BEARING 6904DDU
1
8
S10018
S23651001
固定螺钉 M6X0.75-6
SET SCREW SOCKET (FT) M6 X 6
2
9
41703002
SA3206001
轴承套
BALL BEARING BUSH
1
10
B10012
SA4177001
轴承 6904DDUNR
BALL BEARING 6904DDUNR
1
11
S10018
S23651001
固定螺钉 M6 X 0.75-6
SET SCREW SOCKET (FT) M6 X 6
4
12
41703004
SA4608101
管接头 G
JOINT G
1
13
B10013
SA4178001
轴承 6904DDU
BALL BEARING 6904DDU
1
14
S10018
S23651001
固定螺钉 M6X0.75-6
SET SCREW SOCKET (FT) M6 X 6
4
15
417S30002
S25235001
螺钉 M8
SCREW, M8
1
16
41704001
SA4609101
针杆曲柄 G
THREAD TAKE-UP CRANK G
1
17
S10018
S23651001
固定螺钉 M6 X 0.75-6
SET SCREW SOCKET (FT) M6 X 6
4
18
41712133
110367001
垫圈8
WASHER, PLAIN SPECIAL 8
1
19
14170500400
SA6182001
针杆连杆件 FK
THREAD TAKE-UP LEVER FK SET
1
19-1
41726021
挑线架销
TAKE-UP RACK PIN
1
19-2
4172103
挑线架
THREAD RACK
1
19-3
4171210400
挑线杆组件
TAKE-UP ROD ASSEMBLY
1
19-4
41724003
滚针轴承 K8 X 12 X 7.7
NEEDLE ROLLER BEARING K8X 12 X 7.7
2
19-5
41712102
挑线曲柄
PICK CRANK
1
19-6
41705101
针杆连杆
NEEDLE BAR LINKAGE
1
19-7
41704100
针杆接头
NEEDLE BAR CONNECTOR
1
20
417S17003
SA2958001
螺钉 M5 X 5
SCREW FLAT M5 X 6
1
21
S09019
12500536
螺钉 M5 X 5
SET SCREW SOCKET (FT) M5 X 5
1
22
S04078
0624008 16
螺钉 M4 X 8
SCREW PAN M4 X 8
6
23
417S14001
1454650 01
螺钉 SM3. 57-40 X 6L
SCREW SM3. 57-40 X 6L
1
24
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
25
41709001
142211001
滑块
SLIDE BLOCK
3
26
41709002
SA3528001
滑块导向 B
SLIDE BLOCK GUIDE
1
27
S05118
18401636
螺栓 M4 X 16
BOLT SOCKET M4 X 16
2
28
41702002
SA4622001
针杆
NEEDLE BAR
1
29
417S15002
144458001
螺钉 SM3. 57-40 X 4.5 L
SET SCREW, SM3. 57-40 X 4.5
1
30
41703005
SA4666001
针杆轴套 UK
NEEDLE BAR BUSH UK
1
31
41703006
SA3224001
针棒轴套 D
NEEDLE, RAR RUSH D
1
32
41217002
*P.67
机针
NEEDLE
1
33
12411002
S38713 100
叶轮
FAN
1
34
S04078
62400816
螺钉 M4 X 8
SCREW PAN M4 X 8
3
35
41225010
SA6108001
齿轮 R
PULLEY GEAR R
1
36
S09019
12500536
螺钉 M5 X 5
SET SCREW SOCKET (FT) M5 X 5
2
37
41702003
SA1626001
上轮轴
PULLEY SHUFT
1
38
41703007
SA4627001
上轮轴套
PULLEY BUSH
1
39
41727001
SA4628001
上轮弹簧
PULLEY SPRING
1
40
41703008
SA4629001
上轮基座
PULLEY BASE
1
41
P03027
47401242
弹簧销 4 X 12
PTN SPRNG ROLL AW4
1
42
41725002
SA4624001
齿轮
PULLEY GEARL
1
43
S09019
12500536
螺钉 M5 X 5
SET SCREW SOCKET (FT) M5 X 5
1
44
S10018
S23651001
固定螺钉 M6 X 0.75-6
SET SCREW SOCKET (FT) M6 X 6
2
45
41711001
SA4630001
上轮
PULLEY
1
46
S04079
62101006
螺钉 M4 X 10
SCREW PAN M4 X 10
3
47
41728024
SA5158001
垫圈 L4
WASHER PLAIN L4
3
48
S10019
12060636
螺钉 M6 X6
SET SCREW SOCKET (FT)M6 X 6
1
49
S05124
18501636
螺栓 M5 X 16
BOLT SOCKET M5 X 16
4
50
41712011
SA5230001
惯性轮 2
FRIES WHEEL 2
2
51
403S11043
62401016
螺钉 M4 X 12
SCREW PAN M4 X 12
3
52
S09041
12060536
螺钉 M5 X 5
SET SCREW SOCKET (FT) M5 X 5
1
jintex.in
4
Page 98 — C1 . 送料装置 / Feed mechanism
C1 . 送料装置 / Feed mechanism
5
jintex.in
Page 99 — C1、送料装置 / Feed mechanism
C1、送料装置 / Feed mechanism
序号
No.
公司件号
Part.No.
参考件号
Ref.No.
零部件名称
零部
件名称
Nuffi OF PARTS
数量
Amt.
备注
1
400994
SA5229101
送布基座组件
FEED BRACKET ASSY
1
41701002
2
42224502
X-LM 导轨
X-LM GUIDE
2
3
413S14012
018301436
螺栓 M3 X 14
BOLT SOCKET M3 X 14
15
4
4170 1003
SA4635101
送布台(X)
FEED BRACKET X
1
5
S05192
18300636
螺栓 M3 X 6
BOLT SOCKET M3 X 6
8
6
S02032
61300616
螺钉 M3 X 6
SCREW FLAT M3 X 6
8
7
41709004
SA4636101
传感器板(X)
X-SENSOR PLATE
1
8
S02032
61300616
螺钉 M3 X 6
SCREW FLAT M3 X 6
2
9
41709005
SA4641001
皮带支架
X-BELT HOLDER
1
10
S05116
18400836
螺栓 M4 X 8
BOLT SOCKET M4 X 8
2
11
41735001
SA4649001
X-GT 皮带
X-GT BELT
1
12
41712012
SA4640001
皮带支架板(X)
X-BELT HOLDER PLATE
1
13
S05116
18400836
螺栓 M4 X 8
BOLT SOCKET M4 X 8
2
14
42224501
SA4639001
花键轴组件C
C-BALL SPLINE ASSY
1
15
B06006
76000600
球轴承 6000VV
BALL BEARING RADIAL 6000VV
1
16
41728001
S20356001
平垫圈 10
WASHER PLAIN 10
1
17
H03008
48100142
轴用挡圈 C10
RETAINING RING EXTERNAL C10
1
18
4173500200
SA4638001
X-左轮组件
X-LEFT PULLEY
1
19
S10019
12060636
螺栓 M6 X 6
SET SCREW SOCKET (PT) M6 X 6
1
20
B06007
76806606
球轴承 6806VV
BALL BEARING 6806VV
2
21
H01004
48420242
孔用挡圈 C42
RETAINING RING EXTERNAL C42
2
22
41701013
SA4642001
X-轮基座
X-PULLEY BRACKET
1
23
S05035
18501636
螺栓 M5 X 16
BOLT SOCKET M5 X 16
2
24
W01009
25050236
平垫圈 M5
WASHER PLAIN M5
2
25
4173500200
SA4643001
X-右轮组件
X-RIGHT PULLEY ASSY
1
26
41728001
S20356001
平垫圈 10
WASHER PLAIN 10
1
27
S10015
SA4647001
球轴承 6900ZZNR
BALL BEARING 6900ZZNR
2
28
41702005
SA4648001
X-轮支点轴
X-PULLEY FULCRUM SHAFT
1
29
S10019
0J2060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
30
41712013
SA4650001
Y-传感器板
Y-SENSOR PLATE
1
31
S05119
18402036
螺栓 M4 X 20
BOLT SOCKET M4 X 20
2
32
42224503
Y-LM 导向
Y-LM GUIDE
2
33
41728002
SA4652101
Y-LM 垫片
Y-LM SPACER
2
34
S02032
61300616
螺钉 M3 X 6
SCREW FLAT M3 X 6
16
35
S05119
18402036
螺栓 M4 X 20
BOLT SOCKET M4X 20
8
36
W01006
25040236
平垫圈4
WASHER PLAIN M4
8
37
W02008
28040246
弹簧垫圈 2-4
WASHER SPRING 2-4
8
38
4 1709032
挡块
CUMP H-POSITION
2
T1310
39
S05119
18402036
螺栓 M4 X 20
BOLT SOCKET M4 X 20
2
T1310
40
41711062
固定板
HOLDER PLATE
2
41
41726020
SA5220001
调节销
ADJUST PIN
4
42
S09005
12030536
螺钉 M3 X 5
SCREW FLAT M3 X 5
4
6
jintex.in
Page 100
C2 . 送料装置 / Feed mechanism
7
jintex.in
Page 101 — C2、送料装置 / Feed mechanism
C2、送料装置 / Feed mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
S05111
18062036
螺栓 M6 X 20
BOLT SOCKET M6 X 20
4
2
41725003
SA4653001
X-送布齿轮
Y-FEED GEAR
1
3
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
4
B10015
SA4647001
球轴承 6900ZZNR
BALL BEARING 6900ZZNR
2
5
41725004
SA4654001
Y-送布齿轮
Y-FEED GEAR
1
6
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
7
B10015
SA4647001
球轴承 6900ZZNR
BALL BEARING 6900ZZNR
2
8
H05011
48080342
卡簧9
RETAINING RING 9
1
9
4173501100
SA4655101
Y-轮组件
Y-PULLEY ASSY
1
10
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
4
11
41703009
SA4658001
Y-轮套
Y-PULLEY COLLAR
1
12
41702006
SA4659001
Y-驱动轴
Y-PULLEY DRIVING SHAFT
1
13
41701005
SA4661001
Y-轮基座
Y-PULLEY BRACKET
1
14
810015
SA4647001
球轴承 6900ZZNR
BALL BEARING 6900ZZNR
2
15
4173502100
SA4655101
基座齿轮组件
Y-PULLEY ASSY
1
16
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
17
41702007
SA4662001
Y-轮支点轴
Y-PULLEY FULCRUM SHAFT
1
18
41735005
SA4663001
Y-GT 皮带
Y-GT BELT
1
19
4 1712014
SA4664001
Y-皮带支架板
BELT SUPPORT PLATEY
1
20
41712015
SA4665001
Y-皮带支撑板
BELT WORK CLAMP PLATE
1
21
S05116
18400836
螺钉 M4 X 8
BOLT SOCKET M4 X 8
4
22
417S30304
SA2972001
螺钉 M6 X 20
BOLT SOCKET(S/P WASHER) M6 X 20
2
23
S05119
18402036
螺钉 M4 X 20
BOLT SOCKET M4 X 20
4
24
41711204
SA4667101
盖轨道Q
COVER RAIL Q
2
25
41712017
SA4671001
固定盖(R)
FIXATION R
1
26
41712018
SA4672001
固定盖(L)
FIXATIONL
1
27
403S11043
螺钉 M4 X 10
SCREW FAN M4 X 10
12
28
417S30009
62400416
螺钉 M4 X 6
SCREW FAN M4 X 6
4
29
41711201
SA4860101
内盖QR
INSIDE COVER QR
1
30
41711202
SA486 1101
内盖QL
INSIDE COVER QL
1
31
41711203
SA4670101
外盖组件Q
OUTSIDE COVER Q ASSY
2
32
41711002
SA4673001
Y-皮带轮盖
BELT COVER Y
1
33
417S30025
OA5401006
螺栓(带垫圈) M4X 10DB
SCREW PAJ (S/P WASHER) M4 X 10
2
34
41712022
SA4675201
补助板
AUXI LIARY PLATE
1
35
41722010
SA4677101
补助板缓冲
AUXI LIARY PLATE CUSHION
10
36
417S15003
S23849001
螺钉 M4 X 12
SCREW M4 X 12
10
37
417N01002
21400216
自锁螺母
LOCKNUT
4
38
41712023
SA4676001
补助板支架
AUXILIARY PLATE BRACKET
2
38
41712064
SA4676001
L型支架
L TYPE BRACKET
2
39
417S30304
SA42446001
螺钉 M6 X 20
BOLT SOCKET(S/P IVASHER) M6 X 20
6
40
41712024
SA46434001
补助板支架U
SUPPORT PLATE GUIDE U
2
41
4 1712025
SA4635001
补助板支架D
SUPPORT PLATE GUIDOE D
2
42
417S30035
S55484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P IVASHER) M5 X 10
4
43
417S30304
SA42446001
螺钉 M6 X 20
BOLT SOCKET(S/P IVASHER) M6 X 20
4
44
417122011
SA4679101
蛇纹管
BELLOW
1
45
41712026
SA4680101
蛇纹管支架R
BELLOW PRESSER R
1
46
41712027
SA4681001
蛇纹管支架F
BELLOW PRES5ER F
1
47
41712060
SA4682001
板螺母
BELLOW NUT
2
48
S04036
0623004 16
螺钉 M3 X 4
SCREW FAN M3 X 4
4
49
417S30009
螺钉 M4 X 6
SCREW FAN M4 X 6
4
50
141733002
SA4820201
X向同步电机1
MOTOR BRACKET PLATE
1
51
41712029
SA4684001
马达安装板
MOTOR BRACKET PLATE
1
52
S05048
18401036
螺钉 M4 X 10
BOLT SOCKET M4 X 10
4
53
41725005
SA3707001
驱动齿轮 16
GEAR 16
1
54
S09041
12060536
螺钉 M6 X 5
SET SCREIV SOCKET (FT) M6 X 5
2
55
141733003
SA482310 1
Y向同步电机1
PULSE MOTOR Y
1
56
41712029
SA4684001
马达安装板
MOTOR BRACKET PLATE
1
57
S05048
18401036
螺钉 M4 X 10
BOLT SOCKET M4 X 10
4
58
41725005
SA3707001
驱动齿轮 16
GEAR 16
1
59
S09041
12060536
螺钉 M6 X 5
SET SCREIV SOCKET (FT) M6 X 5
2
60
417S30304
SA42446001
螺钉 M6 X 20
BOLT SOCKET(S/P IVASHER) M6 X 20
6
jintex.in
8
Page 102 — C2 .送料装置 / Feed mechanism
C2 . 送料装置 / Feed mechanism
9
jintex.in
Page 103 — C2、送料装置 / Feed mechanism
C2、送料装置 / Feed mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
零
部件名称
NAME OF PARTS
数量
Amt.
备注
61
41712030
SA6306001
盖连接板
COVER CONNECT PLATE
1
62
417S15006
S23418002
螺钉 M4 X 5
SCREW M4 X 5
2
63
41728012
118735001
垫圈
WASHER
4
65
41712100
SA6450101
轴承支架座
BEARING HOLDER BASE
2
66
S05121
18501036
螺钉 M5 X 10
BOLT SOCKET M5 X 10
4
67
41712101
SA6449001
轴承支架
BEARING HOLDER
2
67
41724005
调心球轴承 126
BALL BEARING 126
2
68
S05048
18401036
螺钉 M4 X 10
BOLT SOCKET M4 X 10
4
70
417S30037
螺钉 M6 X 14
BOLT SOCKET M6 X 14
10
10
Page 104 — C3 . 送料装置 / Feed mechanism
C3 . 送料装置 / Feed mechanism
< 电磁式 / For Solenoid type >
32
31
22
17
15
14
24
21
13
34
36
35
26
40
44
42
41
43
39
37
45
39
40
43
49
54
1
2
3
4
5
6
7
8
9
10
11
12
14
16
19
20
18
23
27
21
30
29
33
35
36
34
25
51
53
52
38
55
11
jintex.in
Page 105
C3、送料装置/Feed mechanism (T1310)
序号
No.
公司件号
Part.No.
参考件号
Ref. No.
零件名称
NAME OF PARTS
数量
Amt.
备注
1
41701006
SA4686101
<电磁式>
<For Solenoid type>
1
2
41711007
SA4687101
压脚臂
WORK CLAMP
1
3
H03008
48100142
滑块
SLIDER
1
4
41712031
SA4688001
轴用挡圈 C10
RETAINING RING EXTERNAL C10
1
5
41726001
SA4689001
滑块支架
SUPPORT SLIDER
1
6
H03018
48080142
滑块支架轴
SUPPORT SHAFT SLIDER
1
7
41712032
SA4690001
轴用挡圈 C4
RETAINING RING EXTERNAL C4
2
8
41712033
SA4691001
压脚柄 R
WORK CLAMP LIFTER LEVER R
1
9
41712034
SA4691001
压脚柄 L
WORK CLAMP LIFTER LEVER L
1
10
41702012
SA4692001
压脚脚杆轴
WORK CLAMP LIFTER SHAFT
1
11
H03006
48080142
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
12
41712133
110367001
轴用挡圈 C8
RETAINING RING EXTERNAL C8
1
13
41708002
SA3231001
垫圈 8
WASHER PLAIN SPECIAL 8
1
14
S09041
12060536
紧固 B
SET SCREW COLLAR B
1
15
41712034
SA4690001
螺钉 M6 X 5
SET SCREW SOCKET (FT) M6 X 5
2
16
41702021
SA4693001
连杆
CONNECTING ROD
2
17
417S30003
SA469700 1
弹簧挂钩轴 A
SPR NG HOLDER SHAFT A
1
18
41702009
SA4694001
段螺钉 M5
SHOULDER SCREW M5
2
19
S10019
12060636
弹簧挂钩轴 B
SPRING HOLDER SHAFT B
1
20
41727002
SA4695001
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
21
41712035
SA4698001
弹簧
SPRING LIFT
1
22
417S12002
SA470000 1
连接板
CONNECTING LINK
2
23
N01017
0215002 16
六角螺母 M5
NUT 2 M5
2
24
41727003
SA4701001
弹簧
WORK CLAMP SPRING
2
25
41712036
SA470200 1
压脚脚杆 R
WORK CLAMP LIFTER LEVER R
1
26
41712037
SA4703001
压脚脚杆 L
WORK CLAMP LIFTER LEVER L
1
27
41702012
SA4692001
压脚脚杆轴
WORK CLAMP LIFTER LEVER
1
28
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
29
H03006
48080142
轴用挡圈 C8
RETAINING RING EXTERNAL C8
1
30
41712133
110367001
垫圈 8
WASHER PLAIN SPECIAL 8
1
31
41708002
SA323100 1
紧固 B
SET SCREW COLLAR B
1
32
S09041
12060536
螺钉 M6 X 5
SET SCREW SOCKET (FT) M6 X 5
2
33
41712038
SA4690001
定位块
STOPPER
4
34
S05120
18500836
螺栓 M5 X 8
BOLT SOCKET M5 X 8
4
35
W01009
25050236
平垫圈 M5
IVASHER PLAIN M5
4
36
W02001
28050246
弹簧垫圈 2-5
WASHER SPRING 2-5
4
37
4170901300
SA4863001
压脚导向组件 A
WORK CLAMP GUIDE A ASSY
1
38
417S15003
S2384900 1
螺钉 M4 X 16
SCREW M4 X 16
2
39
4170901400
SA4864001
压脚导向组件 B
WORK CLAMP GUIDE B ASSY
2
40
417S30034
S55482001
螺栓(带垫圈) M4 X 14
BOLT SOCKET(S/P WASHER) M4 X 14
4
41
4170901500
SA471200 1
压脚滑块组件 R
WORK CLAMP SUDER ASSY R
1
42
4170901600
SA4714001
压脚滑块组件 L
WORK CLAMP SLIDER ASSY L
1
43
141712271
SA4706101
压脚挡板组件
IVORK CLAMP RETAINER ASSY
4
44
41712039
SA4708001
压脚
WORK CLAMP
1
45
417S30035
855485001
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5 X 10
2
46
S09009
12501031
螺钉 M5 X 10
SET SCREW SOCKET (FT)M5 X 10
2
47
N01017
21500216
六角螺母 M5
NUT 2 M5
2
48
417S20001
SA4709001
定位螺钉
SHOULDER SCREW
2
49
401219
SA4866101
压板组件 1310
WORK CLAMP 1310 ASSY
1
41712040
50
417S30035
855484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5 X 10
2
51
L02006
17501616
螺栓 M5 X 16
BOLT M5 X 16
4
52
W01009
25050236
平垫圈 M5
WASHER PLAIN M5
4
53
W02001
28050246
弹簧垫圈 2-5
WASHER SPRING 2-5
4
54
400992
SA471500 1
送料板 1310
FEED PLATE 1310
1
41712041
55
417S30035
855484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5 X 10
2
55
41728004
垫圈
WASHER
2
12
Page 106 — C4 . 送料装置 / Feed mechanism
C4 . 送料装置 / Feed mechanism
< 空压式 / For Penumatic type >
19
18
13
11
9
9
8
7
9
19
12
23
15
12
33
25
34
35
32
28
22
26
20
26
22
21
27
31
< 用于 1310 / For 1310 >
38
39
37
< 用于 2210 / For 2210 >
46
39
45
43
40
42
41
44
40
42
41
44
47
13
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Page 107 — C4、送料装置/Feed mechanism
C4、送料装置/Feed mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41701006
SA4686101
压脚臂
WORK CLAMP
1
2
41702011
SA4717001
气缸轴
CYLINDER SHAFT
1
3
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
4
40736004
Φ4可调节气管接头(螺纹M5)
AIR CYLINDER ASSY
2
5
41730035
SA4719001
气缸组件 R
AIR CYLINDER ASSY
2
6
H03019
48050142
轴用挡圈 C5
RETAINING RING EXTE AL C5
2
7
41709012
SA4720001
气缸接头
CYLINDER JOINT
2
8
41726002
SA4721001
气缸接头轴
CYL NDER JOINT SHAFT
2
9
H05027
48060142
轴用挡圈 C6
RETAINING RING EXTE AL C6
4
10
41712042
SA4722001
压脚柄R(气压)
WORK CLAMP LIFTER LEVER R AIR
1
11
41712043
SA4723001
压脚杆(气压)
WORK CLAMP LIFTER SHAFT A R
2
12
41712044
SA4724001
压脚杆(气压)
WORK CLAMP LIFTER SHAFT A R
2
13
413S13008
S55479001
螺栓(带垫圈)M4 X 8
BOLT SOCKET (S/P WASHER) M4 X 8
2
14
41702012
SA4692001
压脚杆轴
WORK CLAMP LIFTER SHAFT
1
15
S10019
12060636
螺钉 M6X6
SET SCREW SOCKET (FT) M6 X 6
1
16
H03006
48080142
轴用挡圈 C8
RETA NING RING EXTERNAL C8
1
17
41712133
110367001
垫圈 8
WASHER PLAIN SPECIAL 8
1
18
41708002
SA3231001
紧圈 B
SET SCREW COLLAR B
1
19
S09041
12060536
螺钉 M6 X 5
SET SCREW SOCKET (FT)M6 X 5
2
20
4170901300
SA4863001
压脚导向组件 A
WORK CLAMP GU ioe A ASSY
1
21
417S15003
S23849001
螺钉 M4 X 12
SCREW M4 X 12
2
22
4170901400
SA4864001
压脚导向组件 B
WORK CLMP GU ioe B ASSY
2
23
417S30034
S55482001
螺栓(带垫圈)M4 X 14
BOLT SOCKET(S/P WASHER) M4X 14
4
24
4170901500
SA4712001
压脚滑块组件 R
WORK CLAMP SLIDER ASSY R
1
25
4170901600
SA4714001
压脚滑块组件 L
WORK CLAMP SLIDER ASSY L
1
26
141712271
SA4706101
压脚滑块组件
WORK CLAMP SLIDER ASSY
4
27
41712045
SA4725001
压脚 R
WORK CLAMP R
1
28
417S30036
S55485001
螺栓(带垫圈)M5 X 12
BOLT SOCKET (S/P WASHER) M5 X 12
1
29
S09009
12501031
螺钉 M5 X 10
SET SCREW SOCKET (FT) M5 X 10
2
30
N01017
21500216
六角螺母 M5
NUT 2 M5
2
31
417S20001
SA4709001
定位段螺钉
SHOULDER SCREW
1
32
41712046
SA4726001
压脚 L
WORK CLAMP L
1
33
417S30036
S55485001
螺栓(带垫圈)M5 X 12
BOLT SOCKET (S/P WASHER) M5 X 12
1
34
S09009
12501031
螺钉 M5 X 10
SET SCREW SOCKET (FT)M5 X 10
2
35
N01017
21500216
六角螺母 M5
NUT 2 M5
2
36
417S20001
SA4709001
定位段螺钉
SHOULDER SCREW
2
37
401219
SA4868101
<用于1310>
<For 1310>
1
41712040
39
417S30035
S55484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5 X 10
4
40
L01011
17501616
螺栓 M5X 16
BOLT M5X 16
4
41
W01009
25050236
平垫圈 M5
WASHER PLAIN M5
4
42
W02001
28050246
弹簧垫圈 2-5
WASHER SPRING 2-5
4
43
400996
SA4715001
送料板 1310
FEED PLATE 1310
1
44
417S30035
S55484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5 X 10
2
45
41712441
SA4870101
<用于2210>
<For 2210>
1
46
41712442
SA4871101
压板组件 2210R
WORK CLAMP 2210R ASSY
1
39
417S30035
S55484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5 X 10
4
40
L02006
17501616
螺栓 M5 X 16
BOLT M5 X 16
4
41
W01009
25050236
平垫圈 M5
WASHER PLAIN M5
4
42
W02001
28050246
弹簧垫圈 2-5
WASHER SPRING 2-5
4
44
417S30035
S55484002
螺栓(带垫圈) M5 X 10
BOLT SOCKET (S/P WASHER) M5X 10
2
47
400996
SA4852001
送料板 2210
FEED PLATE 2210
1
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Page 108 — D1 . 拾压装置 / Work clamp lifter mechanism
D1 . 拾压装置 / Work clamp lifter mechanism
12
11
9
8
2
10
7
6
3
15
13
14
16
17
59
46
45
38
39
42
41
40
44
19
18
20
19
20
21
50
52
51
37
35
36
34
33
32
40
41
43
19
20
22
19
20
23
48
47
53
54
30
29 28
27
26
24
25
55
58
57
56
15
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Page 109 — D1、拾压脚装置/Work clamp lifter mechanism
D1、拾压脚装置/Work clamp lifter mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41710001
SA4759001
凸轮
STEPPING CLAM CAM
1
2
41705001
SA4760001
连杆
STEPPINGCLAMP CON. ROD
1
3
41728003
SA4763001
垫圈
WASHER STEPPING CLAMP CAM
1
4
B06008
62303000
轴承 6805VV
BALL BEARING 6805VV
1
5
S10018
S23651001
固定螺钉 M6 X 0. 75-6
SET SCREW SOCKET (FT) M6 X 6
2
6
S04035
62400616
螺钉 M4 X 6
SCREW PAN M4 X 6
2
7
41726003
SA4761001
上轮轴
ROLLER SHAFT STEPPING CLAMP
1
8
41703010
SA4762001
滚轮
ROLLER STEPPING CLAMP
1
9
41728004
SA4302001
垫圈
WASHER
2
10
N01021
21060106
螺母 M6
NUT 1 M6
1
11
41709017
SA4764001
压臂 R
STEPPING CLAMP ARM R
1
12
L02032
17061216
螺钉 M6 X 12
BOLT M6 X 12
1
13
41702013
SA4765001
压臂 F
STEPP NG CLAMP ARM F
1
14
S10018
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
15
S10018
S23651001
固定螺钉 M6 X 0. 75-6
SET SCREW SOCKET (FT) M6 X 6
1
16
41703011
SA4766001
压臂轴套 F
BUSH STEPPING CLAMP F
1
17
41703012
SA4767001
压臂轴套 R
BUSH STEPPING CLMW R
1
18
41712053
SA4768001
间歇连杆 A
STEPP NG CLAMP LINK A
1
19
417S30007
SA4769001
段螺钉 6
SHOULDER SCREW 6
4
20
S04036
62300416
螺钉 M3 X 4
SCREIV PAN M3 X 4
4
21
41712054
SA4770001
间歇连杆 B
STEPPING CLAMP LINK B
1
22
41712055
SA4772001
间歇连杆
STEPPING CLAMP LINK
1
23
41726004
SA4773001
联杆轴
SHAFT STEPPING CLAMP LINK
1
24
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
25
S09006
12400436
螺钉 M4 X 4
SET SCREW SOCKET (FT) M4 X 4
1
26
41709018
SA4770001
联接板
STEPPING CLAMP LIFTER LINK
1
27
41702014
SA4771001
联接板轴
SHAFT STEPPING CLAMP LIFTER LINK
1
28
41728031
SA2161001
垫圈
WASHER
1
29
H03006
48080142
轴用挡圈 C8
RETA NING RING EXTERNAL C8
1
30
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
31
S09006
12400436
螺钉 M4 X 4
SET SCREW SOCKET (FT) M4 X 4
1
32
41709019
SA4779001
间歇提升杆
STEPPING CLAMP LIFTER
1
33
41703013
SA4781001
提升滑轮
ROLLER STEPPING CLAMP LIFTER
1
34
41726005
141362001
滚轮
ROLLER
1
35
41702015
SA4780001
提升杆轴
SHAFT STEPPING CLAMP LIFTER
1
36
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
37
S02039
S25310101
螺钉 M4
SCREW FLAT M4
1
38
41702016
SA4775001
提升连杆
STEPPING CLAMP LIFTER ROD
1
39
417S12003
SA4853001
提升连杆接头
JOINT STEPP NG CLAMP LIFTER
1
40
4170500300
SA2663001
接头组件
BALL JOINT ASSY
2
41
N01021
21060306
螺母 M6
NUT M6
1
42
417S16001
SA3227001
螺母 M6 X 0. 75
NUT (FT) M6
1
43
417S30008
SA4776001
段螺钉
SHOULDER SCREW
1
44
417S12005
S32462001
段螺钉B M6
SHOULDER SCREW B M6
1
45
L01007
17065002
螺栓 M6 X 50
BOLT M6 X 50
1
46
N01021
21060106
螺母 M6
NUT 1 M6
1
47
41709020
SA4778001
压紧杆接头
PRESSER BAR CLAMP
1
48
S05116
18400836
螺钉 M4 X 8
BOLT SOCKET M4 X 8
1
49
123S30002
SA1174001
调节螺栓 M14
PESSER ADJUSTING SCREW M14
1
50
129S16001
SA 1175001
调节螺母 M14
ADJUST SCREW NUT
1
51
41727004
SA5300001
弹簧
PRESSER BAR SPRING
1
52
41702017
S10112001
弹簧导向
PRESSER BAR SPRING GUIOE
1
53
41703014
SA5301001
弹簧管套
COLLAR PRESSER BAR SPRING
1
54
41703015
SA2195001
压紧杆轴套
PRESSER BAR BUSH
1
55
S09041
12060536
螺钉 M6 X 5
SET SCREW SOCKET (FT)M6 X 5
1
56
41702018
111466101
压紧杆
PRESSER BAR
1
57
41716001
*P. 67
压脚
WORK CLAMP
1
58
417S15011
S13399001
螺钉 SM3. 57 X 12
SCREW SM3. 57 X 12
1
59
41728032
151439102
垫圈
WASHER
1
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Page 110 — D2 . 抬压装置 / Work clamp lifter mechanism
D2 . 抬压装置 / Work clamp lifter mechanism
< 电磁式 / For Solenoid type >
10 6 13
1
17
16
2
9
11
12
7
8
3-1
3-2
15
32
31
33
4
3
5
14
25
24
25
42
34
37
19
23
47
52
46
51
59
40
21
22
45
44
43
28
27
29
30
18
20
26
28
39
53 54
55
56
38
17
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Page 111 — D2、拾压装置/Work clamp lifter mechanism (T1310)
D2、拾压装置/Work clamp lifter mechanism (T1310)
序号
No.
公司件号
Part. No.
参考件号
Ref.No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41724004
SA4729001
<电磁式>
滑杆轴套
<For Solenoid type>
1
2
S05048
18401036
螺钉 M4 X 10
SLIDE BUSH
BOLT SOCKET M4 X 10
1
3
41712056
SA4731001
压脚提升板组件
WORK CLAMP PATE ASSY
1
3-1
41702008
压脚提升轴
PRESSER LIFT SHAFT
1
3-2
41712076
压脚提升板
PRESSER FOOT LIFT PLATE
1
4
400993
SA4734001
底座板 E
SEAT E
1
41712057
5
S04080
62400416
螺钉 M4 X 4
SCREW PAN M4 X 4
1
6
41709021
SA4736001
压脚提升杆
WORK CLAMP LIFTER LEVER
1
7
41726006
152744001
销
PIN
1
8
41709022
102630001
底座滑块
NEEDLE BAR GUIDE SLIDE BLOCK
1
9
41702019
SA4737001
压杆升杆 B
WORK CLAMP LEVER SHAFT B
1
10
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
1
11
41728001
S20356001
平垫圈 10
WASHER PLAIN 10
1
12
H05033
48080342
挡圈 E8
RETAIN NG RING E8
1
13
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
2
14
41729002
118208001
带槽销
DOWEL PIN
1
15
41712058
SA4738001
压脚提升杆
WORK CLAMP LIFTER PATE ASSY
1
16
417S20010
SA343800 1
段螺钉
SHOULDER SCREW
1
17
41727005
SA4739001
弹簧
PRESSER BAR SPRING
1
18
41701008
SA4741101
马达座
MOTOR BRACKET
1
19
41712063
SA474200 1
压脚马达板
WORK CLAMP MOTOR PLATE
1
20
S05121
18501036
螺钉 M5 X 10
BOLT SOCKET M5 X 10
2
21
141733010
SA4826201
Z向步进电机3
PULSE MOTOR ASSY Z
1
22
41730044
SA4828001
马达端线 P
MOTOR HARNESS P
1
23
S05133
18401036
螺钉 M4 X 12
BOLT SOCKET M4 X 12
4
24
41725009
SA4743001
驱动齿轮
WORK CLAMP DRIV NG GEAR
1
25
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
2
26
41702020
SA4744001
压脚凸轮
WORK CLAMP CAM
1
27
B10015
SA4647001
球轴承 6900ZZNR
BALL BEARING 6900ZZ
2
28
1830008
48100142
轴用挡圈 C10
RETAIN NG RING EXTERNAL C10
2
29
S04035
62400616
螺钉 M4 X 6
SCREW PAN M4 X 6
1
30
W01001
25040236
平垫圈 M4
WASHER PLAIN M4
1
31
41725010
SA4745001
内齿轮
WORK CLAMP CAM GEAR
1
32
S10021
16061031
螺钉 M6 X 10
SET SCREW SOCKET (CN) M6 X 10
1
33
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
1
34
4171000200
SA4746001
压脚凸轮
WORK CLAMP CAM
1
37
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
1
38
4170301700
SA4747001
压脚 H-POS 挡块
WORK CLAMP H-POS TION DOG
1
39
S05115
18400636
螺钉 M4 X 6
BOLT SOCKET M4X 6
1
40
41702025
SA4748001
压脚柄轴
WORK CLAMP LEVER SHAFT
1
41
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
1
42
41709023
SA6210001
间歇驱动杆
STEPPING W-CLAMP DRIVING LEVER
1
43
41702022
SA3441001
拾压滚轮轴
W-CLAMP LIFTER ROLLER SHAFT
1
44
B04026
70696800
轴承 R-696ZZ
BALL BEARING RAD AL 696ZZ
1
45
4 1728005
109763001
垫圈
WASHER
1
46
S09019
12500536
螺钉 M5 X 5
SET SCREW SOCKET (FT)M5 X 5
1
47
400683
SA4750001
压脚驱动杆
WORK CLAMP DRIVING SHAFT
1
41709024
48
41702022
SA3441001
拾压滚轮轴
W-CLAMP LIFTER ROLLER SHAFT
1
49
B04026
70696800
轴承 R-696ZZ
BALL BEARING RAD AL 696ZZ
1
50
41728005
109763001
垫圈
WASHER
1
51
S09019
12500536
螺钉 M5 X 5
SET SCREW SOCKET (FT)M5 X 5
1
52
41728001
S20356001
平垫圈 10
WASHER PLAIN 10
1
53
41712061
SA4752001
凸轮定位
WORK CLAMP CAM STOPPER
1
54
S04035
62400616
螺钉 M4 X 6
SCREW PAN M4 X 6
2
55
41712062
SA4753001
压脚传感器板
WORK CLAMP SENSOR PLATE
1
56
S04035
62400616
螺钉 M4 X 6
SCREW PAN M4 X 6
1
57
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT)M6 X 6
2
59
S05110
18061236
螺钉 M6 X 12
BOLT SOCKET M6 X 12
2
jintex.in
18
Page 112 — D3 . 抬压装置 / Work clamp lifter mechanism
D3 . 抬压装置 / Work clamp lifter mechanism
< 空压式 / For Penumatic type >
19
jintex.in
Page 113
D3、拾压装置/Work clamp lifter mechanism
序号
No.
公司件号
Part. No.
参考件号
No.
零件名称
<空压式>
NAME OF PARTS
<For Penumatic type>
数量
Amt.
备注
Amt.
1
41701008
A54741101
马达座
MOTOR BRACKET
1
2
41712063
SA4742001
压脚马达板
WORK CLAMP MOTOR PLATE
1
3
S05121
018501036
螺栓M5×10
BOLT SOCKET M5X10
2
6
S05133
018401036
螺栓M4×12
BOLT SOCKET M4X10
4
7
41725009
SA4743001
驱动齿轮
WORK CLAMP DRIVING GEAR
1
8
S10019
012060636
螺钉M6×6
SET SCREW SOCKET M6X6
2
9
41702020
SA4744001
压脚M6×6
WORK CLAMP FULLCRUM SHAFT
1
10
S10015
SA1647001
球轴承6900ZZNR
BALL BEARING 6900ZZNR
2
11
H03008
48100142
挡圈10
RETAINING RING EXTERNAL C10
2
12
S04035
62400616
螺钉M4×6
SCREW PAN M4X6
1
13
W01001
025040236
M4垫片
WASHER PLAIN M4
1
14
41725010
SA4745001
凸轮齿轮
WORK CLAMP CAM GEAR
1
15
S10021
016061031
凹端紧定螺钉M6×10
SET SCREW SOCKET M6X10
1
16
S10019
012060636
螺钉M6×6
SET SCREW SOCKET M6X6
1
17
4170301700
SA4747001
压脚原点挡块
WORK CLAMP H-POSITION DOG
1
18
S05115
018400636
螺栓M4×6
BOLT SOCKET M4X6
1
19
41702025
SA4748001
压脚柄轴
WORK CLAMP LEVER SHAFT
1
20
S10019
012060636
螺钉M6×6
SET SCREW SOCKET M6X6
1
21
41709023
SA6210001
间歇驱动杆
STEPPING W-CLAMP DRIVING LEVER
1
22
41702022
SA3441001
拾压滚轮轴
W-CLAMP LIFTER ROLLER SHAFT
1
23
B04026
070696800
轴承R-696ZZ
BALL BEARING RADIAL 696ZZ
1
24
41728005
109763003
垫圈
WASHER
1
25
S09019
012500536
螺钉M5×5
SET SCREW SOCKET M5X5
1
26
41712062
SA4753001
压脚传感器板
WORK CLAMP SENSOR PLATE
1
27
S04035
062400616
螺钉M4×6
SCREW PAN M4X6
2
29
S05110
018061236
螺栓M6×12
BOLT SOCKET M6X12
2
33
41708302
SA4757001
紧圈
SET SCREW COLLAR
1
34
S10019
012060636
螺钉M6×6
SET SCREW SOCKET M6X6
2
35
S10019
012060636
螺钉M6×6
SET SCREW SOCKET M6X6
1
40
41728001
平垫圈10
WASHER PLAIN 10
1
20
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Page 114 — E. 下轴装置 / Lower shaft mechanism
E. 下轴装置 / Lower shaft mechanism
21
jintex.in
Page 115 — E、下轴装置/Lower shaf t mechan sm
E、下轴装置/Lower shaf t mechan sm
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零件名称
NAME OF PARTS
数量
Amt.
备注
1
417S20062
SA3226001
圆柱销(DLC)
CYLINDRICAL PIN (DLC)
SHOULDER SCREW
1
2
417S16001
SA3227001
螺母 M6 X 0.75
NUT M6
1
3
41725011
SA3228101
摆动齿轮
ROCK GEAR
1
4
41702027
SA4782001
摆动齿轮轴
ROCK GEAR SHAFT
1
5
41708002
SA3231001
紧固B
SET SCREW COLLAR 8
1
6
S09041
12060536
螺钉 M6 X 5
SET SCREW SOCKET (FT) M6 X 5
2
7
41708006
SA3233001
紧固
SET SCREW COLLAR
1
8
S10018
S23651001
固定螺钉 M6 X 0. 75-6
SET SCREW SOCKET (FT) M6 X 6
2
9
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
2
10
4170202800
下轴组件
LOWER SHAFT ASSY
1
10-1
41702028
下轴
LOWER SHAFT
1
10-2
S09019
12500536
螺钉 M6 X 5
SET SCREW SOCKET (FT) M5 X 5
1
12
41703019
SA6216001
下轴衬套
LOWER SHAFT BUSH
1
13
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (FT) M6 X 6
1
14
41702029
SA3238101
旋钮调节轴
ADJUSTING STUD
2
15
41722015
81003670
O形圈 PW3
O RING PW3
2
16
41701009
SA6220001
大旋基座
SHUTTLE RACE BASE ASSY G
1
17
41712190
S02429201
旋线导向
SHUTTLE RACE THREAD GUIDE
1
18
417S15007
SA4 199001
螺钉 M3 X 4
SCREW M3 X 4
2
19
41712601500
SA3241001
大旋基固定柄
S-RACE BASE SETTING CLAW
2
20
41727006
152684101
弹簧
COMPRESSION SPRING
2
21
W01002
26030236
垫圈 M3
WASHER PLAIN M3
2
22
S04082
0623006 16
螺钉 M3 X 6
SCREW PAN M3 X 6
2
23
41723013
153050000
油毡
S-RACE BASE FELT
2
29
41723012
S59886001
油毡 L=360
FELT L=360
1
30
S10019
12060636
螺钉 M6 X6
SET SCREW SOCKET (FT) M6 X 6
1
31
H05032
48070342
挡圈 E7
RETAINING RING E7
1
32
41718001
SA3281101
梭托D
DRWER D
1
33
S05122
18501232
螺栓 M5X 12
80LT SOCKET M5 X 12
1
34
41718002
*P. 66
外旋梭
SHUTTLE RACE BASE
1
35
4171801700
*P. 66
梭芯组件
BOBBIN CASE ASSY
1
36
41727015
*P. 66
调节弹簧
TENSION SPRING
1
37
417S30005
*P. 66
螺钉
SCREW
1
38
41727016
*P. 66
防空转弹簧
ANTI-SPIN SPRING
1
39
41718004
*P. 66
梭芯
BOBBIN
1
40
41703020
SA3283101
紧圈R
SET SCREW COLLAR R
1
41
S09019
12500536
螺钉 M5 X 5
SET SCREW SOCKET (FT) M5 X 5
1
42
41718018
*P. 66
中旋梭
SHUTTLE HOOK
1
43
12923018
S32557001
油线 4 X 4 L=400
WICK 4X4 L=400
1
44
41711027
SA3278001
油毡
BUSH
1
45
4171028
滚针轴承 K8 X 12 X 11
NEEDLE BEARING
2
46
41711028
SA3276001
垫片
SPACER COLLER
2
47
41729005
切口卡簧
RETAINING RING
2
22
Page 116
F. 供油润滑装置 / Lubrication
23
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Page 117 — F、供油润滑装置 / Lubrication
F、供油润滑装置 / Lubrication
序号
No.
公司件号
Part. No.
参考件号
No.
零件名称
NAME OF PARTS
数量
Amt.
备注
1
417S30022
SA3244001
螺钉
SET SCREW
1
2
41712065
SA4785001
曲柄盖
CRANK COVER
1
3
S04038
062061016
螺钉M6×10
SCREW PAN M6X10
3
4
41712066
SA4787001
曲柄供油板
CRANK WICK PLATE
1
5
S04035
062400616
螺钉M4×6
SCREW PAN M4X6
2
6
41723027
SA5294001
毡油线
FLAT WICK
0.27
7
41723005
SA4786101
油毡
FELT
1
8
41712067
SA3503201
下轴油支撑架
LOWER SHAFT WICK SUPPORT
1
9
41723006
SA3504201
下轴齿轮油毡
LOWER SHAFT GEAR FELT
1
10
S04035
018400636
螺钉M4×6
BOLT SOCKET M4X6
2
11
41712068
SA4788001
供油支架
WICK SUPPORT
1
12
S04035
062400616
螺钉M4×6
SCREW PAN M4X6
1
14
41723026
SA5292001
油线φ2.5
FLAT WICK
1
16
12921002
SA6576001
维尼龙油管
OIL TUBE
1
17
41712069
SA6087001
油线挂钩
WICK SUPPORT
1
18
41712070
104567101
油线支架
WICK SUPPORT
1
19
41711003
S49992000
油窗盖
OIL GAUGE WINDOW
1
19
41711021
挡片
1
19
41722030
橡胶圈
1
20
41711004
152948001
油窗盖
OIL GAUGE WINDOW
1
20
41711022
挡片
1
20
41722031
橡胶圈
1
23
12923018
SA5292101
油线4×4
WICK 4X4
0.68
24
12921002
S53175000
维尼龙油管
OIL TUBE
0.45
25
12921005
SA5072001
油管
OIL TUBE
0.3
25
12923018
油线4×4
WICK 4X4
0.4
26
12923019
SA5849000
油线6×6
WICK 6X6
0.3
27
41723011
S09043000
油毡
FELT
4
30
41712071
SA3246001
齿轮供油支架
GEAR WICK SUPPORT
1
31
41723031
SA3280001
油毡
GEAR FELT
1
32
41712072
SA47879101
油线夹B
LOWER SHAFT WICK SUPPORT B
1
33
S04033
062060816
螺钉M6×8
SCREW PAN M6X8
1
34
41712073
145547001
回油管托
TUBE HOLDER
1
35
S04035
062400616
螺钉M4×6
SCREW PAN M4X6
1
36
12923019
S49957000
油线6×6
WICK 6X6
1
37
12921005
SA4791101
油管
OIL TUBE
0.82
38
41711014
电线夹6.4
CORD HOLDER 6.4
1
39
41711016
525567000
电线夹8.4
CORD HOLDER 8.4
1
40
417S30025
OA5401006
螺栓(带垫圈)M4×10DB
SCREW PAN(S/P WASHER) M4X10
1
40
417S30025
OA5401006
螺栓(带垫圈)M4×10DB
SCREW PAN(S/P WASHER) M4X10
6
41
41711014
525664000
电线夹6.4
CORD HOLDER6.4
1
42
417S30025
OA5401006
螺栓(带垫圈)M4×10DB
SCREW PAN(S/P WASHER) M4X10
5
43
41712074
SA5259001
油盖
OIL COVER
1
45
403S11043
062401016
X向传感器螺钉组件
SCREW PAN M4X10
5
46
41736001
S38265000
管接头L
TERMINAL L
1
47
41722016
142274101
橡胶套4.2
RUBBER CAP 4.2
1
52
41723026
S00400000
油线φ2.5
WICK 2.5X200
0.2
53
12921002
12921002
维尼龙油管
OIL TUBE
0.11
54
41736002
41736002
油嘴管
OIL FEEDING PIPE
1
55
41711016
525567000
电线夹8.4
CORD HOLDER 8.4
2
60
12921002
SA6577001
维尼龙油管
OIL TUBE
0.3
61
41711015
552907000
电线夹13.2
CORD HOLDER 13.2
6
63
41712110
SA6581001
油毡压板L
WICK SUPPORT L
1
64
41723024
SA6583001
底板油毡L
FELT BED L
1
65
S04035
062400616
螺钉M4×6
SCREW PAN M4X6
3
jintex.in
24
Page 118 — F . 供油润滑装置 / Lubrication
F . 供油润滑装置 / Lubrication
27
26 25
40
47 46
15
14
3
16
5
4
6
2
62
39
38
40
29
28
54
19
11
12
18
13
35 34
36
7
1
42
42
55
42
42
55
41
61
42
20
53
22
50
52
43
30
31
23
24
8
9
10
69
45
56
57
51
59 58
70
68
66
67
65
64
63
65
25
jintex.in
Page 119 — F、供油润滑装置 / Lubrication
F、供油润滑装置 / Lubrication
序号
No.
公司件号
Part. No.
参考件号
No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
66
W02008
028040246
弹垫2-4
WASHER SPRING 2-4
3
67
41712130
SA6582001
油毡压板R
WICK SUPPORT R
1
68
41723018
SA6584001
底板油毡R
FELT BED R
1
69
S02039
S25310101
螺钉M4×9
SCREW FLAT M4X9
3
26
Page 120 — G . 穿线装置 / Threading mechanism
G . 穿线装置 / Threading mechanism
27
jintex.in
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Page 121 — G. 穿线装置/Threading mechanism
G. 穿线装置/Threading mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41712077
SA3250001
过线导向 A
ARM THREAD GUIDE A
1
2
S04030
62500616
螺钉 M5 × 6
SCREW PAN M5 X 6
1
3
41712078
SA4333001
过线导向 B
ARM THREAD GUIDE B
1
4
S04030
0625006 16
螺钉 M5 × 6
SCREW PAN M5 X 6
1
5
41712079
SA6391001
过线器 C
ARM THREAD GUIDE C
1
6
S04030
62500616
螺钉 M5 × 6
SCREW PAN M5 X 6
1
7
41702030
153049001
面线导向杆
UPPER THREAD GUIDE STUD
1
8
41713001
SA3254001
夹线座
TENSION BRACKET
1
9
41713002
*P.66
调节弹簧
THREAD TAKE-UP SPRING
1
10
41713003
SA3255001
夹线杆轴
TENSION STUP
1
11
138S16013
S31032001
夹线器螺母
TENSION NUT
1
12
41713005
159805001
夹线压盘
TENSION DISC PRESSER
1
13
41713006
145446001
夹线盘
DISC TENSION
1
14
417515012
100402004
固定螺钉SM3.57
SET SCREW SM3.75
1
15
S12001
5A4143001
螺钉 M6 × 8
SET SCREW (FT) M6 X 8
1
16
41702031
S12699000
松线销
TENSION RELEASE PIN
1
17
41713007
SA325600 1
夹线杆轴 A
TENSION STUD A
1
18
41713006
145446001
夹线盘
DISC TENSION
2
19
41712080
159224001
线钩
THREAD GUIDE ARM
1
19
41722320
橡皮
RUBBER
1
19
N01024
螺母M4
NUT M4
1
20
41726014
P.67
针套
NEEOLE SLEEVE
1
21
41712082
SA3258001
针杆轴套线导向 D
N-BAR BUSH THREAD GUIDE D
1
22
41203018
152881001
线冷却器组件
NEEDLE COOLER ASSY
1
22
41222019
塞头
RUBBER
1
23
S10019
12060636
螺钉 M6×6
SET SCREW SOCKET (FT) M6 X 6
1
24
41223043
152883000
油毡 8 X 15.5
FELT 8 X 15.5
1
25
41213008
152884001
过线钩
NEEDLE COOLER THREAD GUIDE
1
26
409S11017
62670412
螺钉 SM3.57-40 × 4
SCREW PAN SM3.57-40 X 4
1
27
41713009
100 136001
夹线螺母
TENSION NUT
1
28
41713012
SA4146001
弹簧
SUB TENSION SPRING
1
29
41713011
S12441001
止动垫圈
WASHER
1
30
41713010
*P. 66
夹线簧
TENSION SPRING
1
31
4171302000
主夹线器组件Q
MAIN TENSION ASSY Q
1
32
4171301400
副夹线器组件
DEPUTY TENSION ASSY
1
28
Page 122 — H . 卷线装置 / Bobbin winder mechanism
H . 卷线装置 / Bobbin winder mechanism
29
jintex.in
Page 123 — H、卷线装置/Bobbin winder mechanism
H、卷线装置/Bobbin winder mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
41 701010
1
301382
SA4795001
顶盖
TOP COVER
1
41702033
SA3290001
卷线手柄
SHAFT BW-LEVER
1
S09019
12500556
螺钉M5 X 5
SET SCREW SOCKET (FT) M5 X 5
1
41709026
SA3291001
卷线手柄
BOBBIN WINDER LEVER
1
41702034
SA4171001
弹簧挂钩
SPRING HOOK
1
41712084
152936001
板弹簧
PLATE SPRING
1
41712085
152937001
垫圈
WASHER
1
S04077
62350616
螺钉 M3.5 X 6
SCREW PAN M3.5 X 6
1
W01015
15948600 1
垫圈
WASHER
1
H05006
48050342
挡圈 E5
RETAINING RING E5
1
41702035
SA3290001
卷线卡爪轴
STUD B-WINDER
1
41709027
SA1984001
卷线压臂柄
BOBBINPRESSER ARM
1
S01081
62401216
螺钉 M4 X 12
SCREW PAN 4 X 12
1
41712086
SA3291001
卷线压杆
BOBBIN PRESSER
1
417S15006
S23418002
螺钉 M4 X 5
SCREW M4 X 5
1
41709028
SA3295001
卷线卡爪
CLAW B-WINDER
2
S09006
12400436
螺钉 M4 X 4
SET SCREW SOCKET (FT)M4 X 4
1
41727007
S10438001
弹簧
SPRING TWIST
1
H05006
48050342
挡圈 E5
RETA NING RING E5
1
41708025
SA479600 1
垫片
SPRCR COLLER
1
41702036
SA3296001
卷线轴
BOBBIN WINDER SHAFT
1
11703021
SA329700 1
卷线器
WHEEL B-WINDER
1
41722017
120448001
橡皮圈
BOBBIN WINDER RUBBER BAND
1
S09006
12400436
螺钉 M4 X 4
SET SCREW SOCKET (FT) M4 X 4
2
W01015
15948600 1
垫圈
WASHER
1
41711063
SA1988001
卷线座
BOBBIN SUPPORT
1
41727008
S10268001
拉簧
SPRING
1
41702037
SA329800 1
止动轴
STPPER SHAFT B-WINDE
1
41719001
SA3299001
切刀
KNIFT
1
S04030
0625006 16
螺钉 M5 X 6
SCREW PAN M5 X 6
1
4171302100
SA1994101
卷线器夹线组件Q
BOBBIN WINDER TENS ON ASSY Q
1
41713006
145446002
夹线盘
DISC TENSION
2
12927016
100401022
夹线弹簧
TENSION SPR NG
1
138S16013
S31032001
夹线螺母
TENSION NUT
1
41713011
S12441001
止动垫圈
WASHER
1
S09019
12500536
4
摆在T M5 X 5
SET SCREW SOCKET (FT) M5 X 5
1
S04038
62061016
螺钉 M6 X 10
SCREW PAN M6 X 10
6
41704002
SA479710 1
卷线驱动轮
DR VING WHEEL B-WINDER
1
S10018
S23651001
固定螺钉 M6 X 0.75-6
SET SCREW SOCKET (FT) M6 X 6
2
30
Page 124 — J . 切线装置 / Thread trimmer mechanism
J . 切线装置 / Thread trimmer mechanism
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Page 125 — J、切线装置 / Thread trimmer mechanism
J、切线装置 / Thread trimmer mechanism
序号
No.
公司件号
Part. No.
参考件号
No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41710003
SA3301101
切线凸轮
THREAD TRIMMER CAM
1
2
S10018
S23651001
螺钉M6×0.75×6 45H
SET SCREW SOCKET (FT) M6 X 6
3
3
41712087
SA4798001
电磁铁安装板
SETTING PLATE SOLENOID
1
4
41730001
SA5135001
切线电磁铁
THREAD TRIMMER SOLENOID
1
5
L02031
17400802
螺钉全螺栓 M4×8
BOLT M4X8
2
6
W02008
28040246
弹垫
WASHER SPRING 2-4
4
7
W01001
25040236
M4垫片
WASHER PLAIN M4
2
8
41702038
SA3307001
电磁铁杆
SOLENOID LEVER
1
9
S09006
12400436
螺钉M4×4
SET SCREW SOCKET (FT) M4 X 4
1
11
41728033
S02445001
垫圈
WASHEWR
1
13
417S30306
S55484002
螺栓M5×15
BOLT SCREW SOCKET M5 X 10
2
14
41712088
SA4799001
驱动压杆
PUSHING LEVER D-LEVER
1
15
417S30012
SA3306001
段螺钉7-3
SHOULDER SCREW 7-3
1
16
4171211100
SA3309101
切线驱动杆组件
TR-DRIVING LEVER
1
17
41703022
SA3310001
切线滚轮
COLLAR TR-TRIMMER
1
18
41702039
SA3311001
切线滚轮轴
COLLAR SHAFT
1
19
417S12009
SA9003001
螺钉 M4×5
SET SCREW M4 X 5
1
20
H05029
48040342
挡圈E4
RETAINING RING E4
1
21
41702040
SA3315001
切线杆V
THREAD TRIMMER RODV
1
22
4170500300
S32465001
接头组件
BALL JOINT ASSY
2
23
N01021
21060106
螺母M6
NUT 1 M6
2
24
417S12005
S32462001
段螺钉B M6
SHOULDER SCREW B M6
1
25
N01012
21060306
螺母M6
NUT 3 M6
1
26
S10018
S23651001
螺钉M6×0.75×6 45H
SET SCREW SOCKET (FT) M6 X 6
1
27
41703023
231071001
轴套8×15
BUSH 8X15
1
28
41702041
SA3312001
驱动杆导向轴
GUIDE SHAFT
1
29
41727009
SA3313101
弹簧
SPRING COMPRESSION
1
30
41722018
154596000
减震垫圈
CUSHION
1
31
417S12005
S32462001
段螺钉B M6
SHOULDER SCREW B M6
1
32
N01012
21060306
螺母M6
NUT 3 M6
1
33
417S10003
S25475101
螺钉M6×19
SET SCREW M6 X 19
1
34
N01021
21060106
螺母M6
NUT 1 M6
1
35
41712089
SA4546001
切线杠杆V
THREAD TRIMMER LEVER V
1
36
41712090
SA3317001
切线杠杆H
THREAD TRIMMER LEVER H
1
37
41712091
SA4801001
切线杠杆H
THREAD TRIMMER ROD H
1
38
4170500300
S32465001
接头组件
BALL JOINT ASSY
2
39
N01021
21060106
螺母M6
NUT 1 M6
1
40
417S12005
S32462001
段螺钉B M6
SHOULDER SCREW B M6
1
41
N01012
21060306
螺母M6
NUT 3 M6
1
42
41702042
SA3319101
切线杠杆轴
SHAFT TR-TRIMMER LEVER
1
43
41728023
SA4545001
垫片
SPACER
2
44
H03006
48080142
挡圈8
RETAINING RING EXTERNAL C8
1
45
S10019
12060636
螺钉M6X6
SET SCREW SOCKET (FT) M6 X 6
2
46
41712092
SA3320101
弹簧挂钩
SPRING HOOK
1
47
41727010
SA3321001
切线复位弹簧
SPRING EXTENSION
1
48
S05123
18501236
螺栓M5×12
BOLT SOCKET M5 X 12
1
49
W02001
28050246
标准型弹簧垫圈5
WASHER SPRING 2-5
1
32
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Page 126 — J . 切线装置 / Thread trimmer mechanism
J . 切线装置 / Thread trimmer mechanism
33
jintex.in
Page 127 — J, 切线装置 / Thread trimmer mechanism
J, 切线装置 / Thread trimmer mechanism
序号
No.
公司件号
Part. No.
参考件号
No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
50
41728028
146354002
垫圈5
WASHER PLAIN 5
1
51
41709029
41709029
动刀曲柄
MOVING KNIFE LEVER
1
52
417S12007
SA3325001
段螺钉 6.35-6
SHOULDER SCREW 6.35-6
1
53
41702043
SA4802001
动刀杆轴
SHAFT MOVABLE KNIFE LEVER
1
54
S10019
12060636
螺钉 M6X6
SET SCREW SOCKET M6X6
1
55
41712093
SA3327101
动刀连杆
M-KNIFE CONNECTING PLATE
1
56
417S30013
SA4354001
段螺钉 6-1.8
SHOULDER SCREW 6-1.8
1
57
4171500100
SA5157001
针板A组件
NEEDLE PLATE A
1
58
4170903000
SA3330001
动刀组件 F
MOVABLE KNIFE ASSY F
1
59
417S30014
SA4518001
段螺钉
MOVABLE KNIFE SHOULDER SCRE
1
60
41728007
SA4519001
动刀圆套
THRUST WASHER
1
61
41728008
S00705001
动刀圆套
MOVABLE KNIFE COLLAR
1
62
41728009
SA6297001
垫片 0.2
M-KNIFE SPACER T0.2
1
62
41728009
SA3334001
垫片 0.3
M-KNIFE SPACER T0.3
1
62
41728009
SA6398001
垫片 0.4
M-KNIFE SPACER T0.4
1
63
41719002
SA3335001
定刀 F
FIXED KNIFE F
1
64
S04036
062300416
螺钉 M3x4
SCREW PAN M3 x 4
2
65
W01002
26030236
垫圈 M3
WASHER PLAIN M3
2
66
41712094
*P.66
针孔板
NEEDLE HOLE PLATE
1
67
417S17001
100360003
螺钉 SM3.38
SCREW
2
68
S02039
S25310101
螺钉 M4x9
BOLT SOCKET M4 x 9
2
69
417S15008
SA3538001
螺钉 M4x8
BOLT SOCKET M4 x 8
2
70
41712095
SA6273001
大旋盖挂钩 U
SHUTTLE BASE COVER HOOK U
1
71
w02007
028030246
弹簧垫圈2-3
WASHER SPRING 2-3
2
72
W01002
026030236
垫圈 M3
WASHER PLAIN M3
2
73
S04036
062300416
螺钉 M3x4
SCREW PAN M3 X 4
2
34
Page 128 — K . 扫线装置 / Thread wiper mechanism
K . 扫线装置 / Thread wiper mechanism
1
1-4
1-2
3
16
26
28
27
25
5
7
1-4
25
24
17
19
18
11
12
20
15
14
13
8
9
10
23
22
21
35
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Page 129 — K, 扫线装置/Thread wiper mechanism
K, 扫线装置/Thread wiper mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
Amt.
1
41730002
SA5208001
扫线电磁铁组件
THREAD WIPER SOLENOID ASSY
1
1-2
41727011
S41206001
挡线弹簧
THREAD WIPER SPRING
1
1-4
41728011
S41205001
平垫圈
WASHER PLAIN
1
1-4
41726007
S25456001
柱塞销
PLUNGER PIN
3
5
41712210
SA5217001
扫线电磁铁安装板
T-WIPER SOLENOID SETTING PLATE
1
6
41711210
SA4806001
电磁铁盖Q
SOLENOID COVER Q
1
7
S04082
062300616
螺钉 M3 X 6
SCREW PAN M3 X 6
6
8
41712096
SA5218001
扫线轴托架
THREAD WIPER SHAFT BRACKET
1
9
S05116
018400836
螺栓 M4X8
BOLT SOCKET M4x8
1
10
W01001
025040236
平垫圈 M4
WAS HER PLAN M4
1
11
4170204400
SA1967001
扫线曲柄组件
THREAD WIPER CRANK ASSY
1
12
H05029
048040342
挡圈 E4
RETAINING RING E4
1
13
41708007
S25454001
螺纹紧圈
SET SCREW COLLAR
1
14
417S15005
S25279001
螺钉M3.5-5
SET SCREW (CP)M3. 5-5
1
15
41727012
SA2287001
扭簧
SPRING
1
16
41722012
扫线电磁铁橡胶垫圈
RUBBER WASHER
1
17
41712097
SA5219001
扫线杆
THREAD WIPER ROD
1
18
W01024
110735001
垫圈
WASHER
1
19
H05002
048030342
挡圈 E3
RETAINING RING E3
1
20
41712098
S10470101
扫线钢丝
WIPER
1
21
417S15013
060400516
螺钉 M4 X 5
SCREW BIND M4 X 5
1
22
41708008
146288001
扫线轴挡圈
THREAD WIPER STUD COLLAR
1
23
41728034
S03677001
垫圈
WASHER
1
24
41730003
SA5213001
停止开关组件
STOP SWITCH ASSY
1
25
417S30306
S55485001
螺栓(带垫圈) M5X15
BOLT SOCKET (S/P WASHER) M5 X 15
2
26
41730022
电磁阀接线
SOLENOID VALVE WIRING
1
27
41730059
扫线开关插件A
WIPER SWITCH PLUG INS B
1
28
141730001
急停开关接插件B
STOP SWITCH PLUG INS B
1
jintex.in
36
Page 130 — L. Tension release mechanism
L. 松线装置 / Tension release mechanism
37
jintex.in
Page 131 — L, 松线装置/Tension release mechanism
L, 松线装置/Tension release mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
零
部件
名称
NAME OF PARTS
数量
Amt.
备注
1
41730004
SA485500 1
松线电磁铁 HV
TENSION RELEASE SOLENOID HV
1
2
L02031
17400802
螺栓 M4 X 8
BOLT M4 X 8
2
3
W02008
28040246
弹簧垫圈 2-4
WASHER SPRINC 2-4
2
4
W01001
25040236
平垫圈 M4
WASHER PLAIN M4
2
5
L02071
17401415
螺栓 M4 X 18
BOLT M4 X 18
1
1-6
N01024
21400306
六角螺母 M4
NUT 3 M4
1
1-7
W01001
25040236
平垫圈 M4
WASHER PLANT M4
1
1-8
41722020
154599000
电磁铁缓冲垫圈
SOLENOID CUSHION
1
9
41712099
SA6389001
电磁铁安装板
SETTING PLATE SOLENOID
1
1-10
11211005
S04159000
线夹 1M
BAND 1M
1
11
41702045
SA3347001
松线杆
TENSION RELEASE BAR
1
12
H05029
48040342
挡圈 E4
RETAINING RING E4
1
13
W01009
25050236
平垫圈 M5
WASHER PLAIN M5
1
14
417270 13
SA3348001
弹簧
SPRING COMPRESSION
1
15
41711211
SA3349001
电磁铁盖
SOLENOID COVER
1
16
417S300 12
SA3306001
段螺钉 7-3
SHOULDE SCREW 7-3
2
17
41722021
81007070
0形圈 P7
O RING P7
2
1-18
11211005
218859001
电线夹 M150
BINOER M150
1
38
Page 132 — M.电控装置/Electronic control device
M.电控装置/Electronic control device
10
8
7
6
5
4
3
2
1
12
13
14
15
16
11
39
jintex.in
Page 133 — M、电控装置/Electronic control device
M、电控装置/Electronic control device
序号
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
件号
Part. No.
41730450
41330121
41730451
41330124
41730449
41730452
41330129
41730453
41730448
4173044800
41730446
41730454
810087
41730447
41730455
810530
参考件号
Ref. No.
零部件名称
NAME OF PARTS
基板
BASE PLATE
短柱
SHORT COLUMNS
前板
FRONT PLATE
长柱
LONG COLUMNS
主板
PCB 1
盖
COVER
螺钉
SCREW
后板
BACK PLATE
电路板2
PCB 2
控制箱组件
CONTROL PANEL
触摸屏
TOUCH-SCREEN
前盖
FRONT COVER
玻璃
SUPPORT STRIP
电路板3
PCB 3
后盖
BACK COVER
连接线
CONNECTERS
数量
Amt.
1
5
1
7
1
1
12
1
1
1
1
1
1
1
1
1
备注
40
Page 134 — P. 空压装置 / Air pressure mechanism
P. 空压装置 / Air pressure mechanism
41
Page 135 — P、空压装置/Air pressure mechanism
P、空压装置/Air pressure mechanism
序号
No.
公司件号
part.No.
参考件号
Ref. No.
零部件名称
零部
NAME OF PARTS
数量
Amt.
备注
<For Pneumatic type>
1
42130096
SA6573001
手动开关VHK3
VALVE VHK3
1
2
141845004
SA5282001
气源处理元件
AIR VALVE
1
3
417S30026
S09228000
接头
JOINT
1
4
407S12002
153274001
汇流板密封螺钉
SCREW
2
5
41730014
SA5289001
连阀座7V0500M3F
MANIFOLD2
1
6
40728003
SA5283001
消声器
SILENCER
2
7
41730012
S39116100
电磁阀 M5B075-02-R-B
VALVE M5B075-02-R-B
2
8
41730013
电磁阀接头
VALVE CONNECTOR
4
9
41730033
S53982000
隔板
BLANK NG PLATE ASSY
3
10
417S30024
18503036
螺栓M4 X 30
BOLT SOCKET M4 X 30
2
11
41712106
SA5286001
阀安装板
SETTING PLATE VALVE
1
12
N01024
六角螺母M4
NUT M4
2
13
417S30025
OA5401006
螺栓(带垫圈) M4X10DB
SCREW PAN M4X10
1
14
41711016
525664000
电线夹 13.2
CORD HOLDER 13.2
1
17
61911006
SA6406001
空气管 L
AIR TUBE L
2
18
61911006
SA6405001
空气管 R
AIR TUBE R
2
19
61911006
SA6405002
空气管 R
AIR TUBE R
2
20
61911006
SA6406002
空气管 L
AIR TUBE L
2
42
Page 136 — Q . 电气部品装置 / Power supply equipment mechanism
Q . 电气部品装置 / Power supply equipment mechanism
43
jintex.in
Page 137 — Q、电气部品装置/Power supply equipment mechanism
Q、电气部品装置/Power supply equipment mechanism
序号
No.
公司件号
part.No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41711015
525567000
电线夹13.2
CORD HOLDER 13.2
3
2
41711014
149547000
电线夹6.4
CORD HOLDER 6.4
1
3
41711017
525567000
电线夹16
CORD HOLDER 16
3
4
417S30025
OA5401006
螺栓M4X10DB
SCREW PAN M4X10DB
7
5
4173000500
SA4830001
传感器组件
H-POSITION SENSOR ASSY
1
6
S04076
62300816
螺钉M3X8
SCREW PAN M3X8
3
7
41730006
SA3481001
机头开关组件
SWITCH ASSY MACHINE HEAD
1
8
417S30023
OA5301605
螺栓M3X16DB
SCREW PAN(S/PWASHER) M4X16DB
2
9
417S30025
OA5401006
螺栓M4X10DB
SCREW PAN(S/PWASHER) M4X10DB
2
10
41730030
SA4824001
头部检测出复合件
HEAD DETECTOR UNIT ASSY
1
11
41730007
SA5210001
电磁铁接线
THREAD WIPER SOLENOID HARNESS
1
12
41730008
SA521400 1
开关接线
STOP SWITCH HARNESS
1
13
41730009
SA5261001
接地线450
GROUND WIRE 450
1
14
417S30025
OA5401006
螺栓M4X10DB
SCREW PAN(S/P WASHER) M4 X 10D8
1
15
41711025
554482000
电线夹19
CORD HOLDER 19
1
16
41711026
554482000
电线夹23
CORD HOLDER 23
1
17
417S30025
OA5401006
螺栓M4X10DB
SCREW PAN(S/P WASHER)M4X 10
2
21
11211005
S04159000
扎带(小)
BAND
8
44
Page 138 — S . 马达装置 / Motor mechanism
S . 马达装置 / Motor mechanism
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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Page 140 — T. 踏板关系 / Foot switch pedal mechanism
T. 踏板关系 / Foot switch pedal mechanism
<电磁式 / For solenoid type >
<空压式 / For Pneumatic type >
1
2
6
7
4
3
5
8
5
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Page 141 — T、踏板关系/Foot switch pedal mechanism
T、踏板关系/Foot switch pedal mechanism
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
<电磁式>
1
4173001200
SA3519101
脚踏复合件 A
<气压式>
2
4173004500
SA6038001
2连脚踏开关组件
3
41727018
S38168001
弹簧
4
41727018
S38170001
弹簧
5
41730046
S36260000
开关 VX
6
41712115
S38174000
脚踏板
7
41712116
S38175001
脚踏护板
8
41712117
S38176101
弹簧板
NAME OF PARTS
<For Solenoid type>
TREADLE UINT. A ASSY
<For Pneumatic type>
2-PEDAL FOOT SWITCH SW ASSY
SPRING COMPRESSION 10×30
FOOT PEDAL SPRING
PIN BUTTON MICRO SWITCH VX
FOOT PEDAL
PROTECTION PLATE PEDAL
SPRING PLATE
数量
Amt.
1
1
1
2
3
2
2
备注
48
Page 142
Z. 附件 / Accessories
10
11
16
15
23
24
25
26
27
28
22
19
18
17
20
21
78
93
83
84
92
14
12
89
9190
94
95
88
82
100
102
97 98
101
101
30
29
103
105
31
13
1
3
7
8
106
4
5
9
106
128
129
118
108
129
119
108
112
120
121
122
113
117
116 114 115
111
110
109
49
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Page 143 — Z、附件/Accessories
Z、附件/Accessories
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
1
41711212
SA4842001
马达盖Q
MOTOR COVER Q
1
3
S04038
62061016
螺钉 M6 X 10
SCREW PAN M6 X 10
4
4
41711031
SA4844001
油盘
OIL PAN
1
5
41711006
154467001
废油回收盖
DUST OILER COVER
1
7
41722005
SA3540001
缓冲橡皮垫
RUBBER CUSHION
3
8
101530010
109714000
钉
NAIL
7
9
41711066
114486002
废油回收盖
DUST OILER
1
10
20131076
122991001
15×9袋
ACCESSORY BAG
1
11
41712355
针板专用螺丝刀
SCREW-DRIVER FOR
1
12
41718004
S44633001
梭芯 LAN
BOBBIN LAN
3
13
41532020
脚轮
CASTERS
4
14
41217002
*P.67
机针
NEEDLE
5
15
11631008
114483002
油壶组件
OILER ASSY
1
16
1011101200
S55663001
油壶组件(大)
OIL TANK ASSY
1
17
10131004
142443001
螺丝刀(小)
SCREW-DRIVER 1.9 X 52
1
18
10131003
118837001
螺丝刀(中)
SCREW-DRIVER 3.4 X 70
1
19
10131002
101572102
螺丝刀(大)
SCREW-DRIVER 5.5 X 190
1
20
30131005
107779001
扳手 6 X 7
WRENCH 6 X 7
1
21
30131006
100877001
双头扳手 8 X 10
WRENCH 8 X 10
1
22
20131051
镊子
TWEIZERS
1
23
30131007
S07783001
内六角扳手1.5
HEXAGONAL WRENCH 1.5
1
24
20131046
142002001
内六角扳手2
HEXAGONAL WRENCH 2
1
25
30131010
154125001
内六角扳手2.5
HEXAGONAL WRENCH 2.5
1
26
30131012
142721001
内六角扳手3
HEXAGONAL WRENCH 3
1
27
30131047
118064001
内六角扳手4
HEXAGONAL WRENCH 4
1
28
20131056
150335001
内六角扳手5
HEXAGONAL WRENCH 5
1
29
1383100300
S40574209
线架组件
COTTON STAND ASSY
1
30
40730010
螺旋气管
SPIRAL TUBE
1
31
40736001
螺纹套管接头
SPIRAL TUBE JOINT
1
78
140744001
144226001
防锈袋
RUST-PROOF BAG
1
82
4121208400
S44485001
护眼板组件
EYE GUARD ASSY
1
83
4121208100
S44483001
铰链组件
HINGE ASSY
1
84
41212082
S44484001
护眼板铰链
EYE GUARD HINGE
1
88
41211005
S44485001
护眼板
EYE GUARD
1
89
412S17004
61660806
螺钉 SM3. 18-40 X 8
SCREW FLAT SM3. 18-40 X 8
2
90
412S16012
21660102
螺母 M3. 18
NUT M3. 18
2
91
41228047
26030232
平垫圈 M3
WASHER PLAIN M3
2
92
41211005
S44486101
护眼板架 A
EYE GUARD HOLDER A
2
93
401S11022
62670512
螺钉 SM3. 57-40 X 5
SCREW PAN SM3.57-40 X 5
2
94
S04035
62400616
螺钉 M4 X 6
SCREW PAN M4 X 6
2
jintex.in
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Page 144 — Z. 附件 / Accessories
Z. 附件 / Accessories
10
11
16
15
23
24
25
26
27
28
22
19
18
17
20
21
78
93
83
84
82
92
94
95
89
9190
88
14
12
13
100
97 98
101
102
101
103
105
29
30
31
1
3
7
8
106
4
5
106
9
128
129
119
108
129
120
121
122
117 116 114 115
110
109
106
118
112
113
111
107
51
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Page 145 — Z、附件/Accessories
Z、附件/Accessories
序号
No.
公司件号
Part. No.
参考件号
Ref. No.
零部件名称
NAME OF PARTS
数量
Amt.
备注
Amt.
97
41722033
SA3395001
橡皮校链
RUBBER CUSHION
2
98
41712131
SA3392001
垫片
SPACER
2
99
41726019
SA3384001
机头支承销
PIN
2
100
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (CP) M6 X 6
2
101
41712132
SA3385001
头部铰链座
HINGE HOLDER
2
102
S05112
18066036
螺栓 M6 X 60
BOLT SOCKET M6 X 50
4
103
41728030
213650001
垫圈 2.3 X 8.5 X 38
WASHER 2.3 X 8.5 X 38
4
105
N01021
21060106
螺母 M6
NUT M6
4
106
41722005
SA3540001
缓冲皮垫
RUBBER CUSHION
4
107
41730010
SA4845001
缓冲器
SHOCK ABSORBER GAS
1
108
301671
41712113
缓冲器支架
HOLDER ABSORBER
2
109
41703027
SA5251001
垫圈
SPACER
1
110
S05117
18064031
螺栓 M6 X 40
BOLT SOCKET M6 X 40
1
111
N01021
21060106
螺母 M6
NUT 1 M6
1
112
41702023
SA4847001
轴 U
SHAFT U
1
113
S10019
12060636
螺钉 M6 X 6
SET SCREW SOCKET (CP) M6 X 6
1
114
41702024
S17974001
轴 D
SHAFT D
1
115
41703028
S17975100
轴套 GS
SHAFT COLLAR GAS
2
116
41728018
25080132
垫圈 S8
WASHER PLAIN S8
2
117
H05031
48060342
挡圈 E6
RETAINING RING E6
2
118
S05112
SA3387001
螺栓 M6 X 60
BOLT SOCKET M6 X 60
2
119
W01003
25060236
平垫圈 M6
WASHER PLAIN M6
2
120
41728030
213650001
垫圈 2.3 X 8.5 X 38
WASHER 2.3 X 8.5 X 38
2
121
W02009
28060246
弹簧垫圈 2-6
WASHER SPRING 2-6
2
122
N01021
21060106
螺母 M6
NUT 1 M6
2
128
301672
41712114
支架盖
HOLDER ABSORBER COVER
1
129
417S13008
S55479001
螺栓(带垫圈) M4 X 8
BOLT SOCKET(S/P WASHER)M4 X 8
6
52
Page 146 — Ga. 工具一览表 / Gauge parts list
Ga. 工具一览表 / Gauge parts list
压脚 / Presser foot
A / S42843-001 * B / S42844-001 C / S42845-001 D / S42846-001
E / S42847-001 F / 157237-001 G / 158592-001 J / S42848-001
A-CUT / S40214-001 B-L / S49448-001 XA / S42849-101 H / SA4811-001 *
针孔板 / Needle hole plate
2.4 C0.4 / SA3336-001 * 2.2 / SA5221-001 * 3.0 C1.5 / SA5222-001 *
印有*记号的为标准零部件
The * symbol is for Standard parts.
53
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